1000L + 1000L Essential Oil & Hydrosol Distiller – Dual-Boiler Industrial System for High-Volume Botanical Extraction

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1000L + 1000L Essential Oil & Hydrosol Distiller

ZR-DT-2000L

1000L + 1000L Essential Oil & Hydrosol Distiller

1000L + 1000L Simultaneous Extraction Dual Boiler & Dual Head System Maximized Production & High Yield

Description du produit :

This 1000L + 1000L Essential Oil & Hydrosol Distiller is a massive, dual-boiler industrial steam extraction plant, specifically engineered for large-scale agricultural processors, multinational cosmetic ingredient manufacturers, and heavy-duty commercial essential oil factories. Featuring twin 1000L copper stills with elegant onion-shaped domes, connected by an elevated steel work platform and a complex, multi-line piping system, this powerhouse double-system setup allows for continuous, uninterrupted 24/7 operation. It is designed to process enormous volumes of raw botanicals, delivering industrial-grade quantities of high-purity essential oils and crystal-clear hydrosols with maximum extraction efficiency and consistent quality.

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Caractéristiques du produit

Modèle ZR‑DT‑2000L
Capacité Effective volume:2000L
Matériau SUS304 / SUS316 / Cuivre rouge (au choix)
Utilisation Essential Oil,Hydrosol
Demande Usage domestique/Commercial
Mode de chauffage Chauffage électrique / Chauffage à vapeur / Chauffage au gaz à flamme directe (en option)
Système de contrôle Semi-automatisé avec régulateur PID Schneider / Entièrement automatisé avec API Siemens (au choix)
Tension Monophasé : 220 (110, 240…) V / 50 (60) Hz
Remarques 1 baril (BBL) = 117 litres ; 1 HL = 100 litres ; 1 gallon = 3,7854 litres

 

Types Volume Composant
Distillateur de whisky 50 à 5 000 L Cuve de distillation, col de cygne, condenseur, CIP, réseau de tuyauterie
Distillateur de vodka 50 à 5 000 L Alambic, tête d'oignon, colonne, déflegmateur, condenseur, réseau de tuyaux
Distillateur de brandy 50 à 5 000 L Alambic, tête d'oignon, déflegmateur, colonne, condenseur, CIP, réseau de tuyauterie
Distillateur de rhum 50 à 5 000 L Alambic, colonne, condenseur, CIP, réseau de tuyauterie
Distillateur de gin 50 à 5 000 L Alambic à repasse, colonne, panier de distillation, condenseur, CIP, réseau de tuyauterie
Distillateur de tequila 50 à 5 000 L Alambic, tête d'oignon, colonne, déflegmateur, condenseur, CIP, réseau de tuyauterie
Distillateur d'huiles essentielles 50 à 5 000 L Cuve de distillation, colonne, condenseur, séparateur huile-eau, CIP, réseau de tuyauterie
Distillateur de plusieurs spiritueux 200-5 000 L Alambic, tête d'oignon, déflegmateur, colonne, panier à gin, condenseur, CIP, cuve de collecte

 

Avantage de la configuration

Dual-Boiler Industrial System
Featuring twin 1000L copper stills, this powerhouse double-system setup enables continuous, uninterrupted 24/7 operation. While one boiler runs, the other can be prepared for the next batch, maximizing production uptime and throughput.

Massive Processing Capacity
With a total combined capacity of 2000L, this industrial-scale plant processes enormous volumes of raw botanicals in a single production cycle. It delivers industrial-grade quantities of high-purity essential oils and crystal-clear hydrosols with maximum efficiency.

Premium Copper Construction
The twin copper stills provide superior heat conductivity for gentle, even extraction. Copper actively removes sulfur compounds that can compromise aromatic quality, preserving the pure, true-to-plant essence of your botanicals.

Elegant Onion-Shaped Domes
The distinctive onion-shaped domes create expanded vapor space and promote smooth, even vapor circulation. This design enhances passive reflux and ensures clean separation, yielding exceptional aromatic purity.

Elevated Steel Work Platform
The integrated steel work platform provides safe, convenient access to all levels of the equipment. This facilitates easy monitoring, maintenance, and operation, enhancing workplace safety and operational efficiency.

Complex Multi-Line Piping System
The sophisticated piping network enables flexible operation of the dual-boiler system, allowing independent or simultaneous running of each still. This provides operational versatility and redundancy.

Continuous 24/7 Operation Capability
Purpose-built for non-stop industrial production, this heavy-duty system is designed for continuous operation with minimal downtime, ensuring consistent output day after day.

Industrial-Grade Quality
Precision engineering and robust construction ensure batch-to-batch consistency, allowing large-scale producers to maintain product quality standards at maximum capacity.

Simultaneous Oil & Hydrosol Production
The system efficiently produces both high-purity essential oils and crystal-clear hydrosols simultaneously, maximizing the value of each botanical batch.

CIP-Ready Sanitary Design
The integrated CIP (Clean-in-Place) compatible system automates cleaning between batches, preventing cross-contamination and maintaining product purity for consistent quality.

Présentation des produits associés

Foire aux questions

  • What does the "Dual Boiler Industrial System" mean, and what are its advantages?

    The system features two 1000L boilers. This allows for “dual-stage” extraction: the vapor from the first boiler can either feed the second boiler (to enrich the extraction) or they can operate independently to process different botanicals simultaneously. The primary advantages are significantly increased operational flexibility, massive processing throughput, and optimized production time.

  • What are the key components included in this integrated plant?

    This is a complete “Turnkey” system. The standard configuration includes: Dual 1000L Boilers, Onion Heads, Columns, Condensers, Oil-Water Separators, CIP Pipe Systems, and Collecting Tanks. It also comes with an Elevated Skid Work Platform that provides safe access to all levels of the plant, simplifying maintenance and daily operation.

  • What materials are used for the extraction columns and boilers?

    The standard configuration uses SS304 / SS316L / 316 Stainless Steel for the main body and condensers. However, custom options are available, including Red Copper for the columns or boilers, depending on your specific product requirements and flavor profile needs.

  • What is the "Design-Conscious Onion Shape" design in the system?

    The onion-shaped dome/column is a classic distillation design. It allows for expanded vapor space, creating a smoother vapor circulation and minimizing the risk of “puking” (boil-over of plant material). It also enhances reflux and improves the separation of heavy impurities before the vapor reaches the condenser.

  • What kind of after-sales service and warranty do you provide for a turnkey industrial plant?

    We provide a standard 1-year warranty on all mechanical and electrical components (excluding fragile glass parts). For turnkey projects of this scale, we offer detailed English manuals, 3D assembly drawings, remote video-call technical support, and can arrange on-site installation supervision and operator training by our engineers.

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    Demander un devis

      Nous vous répondrons dans les 24 heures. En cas d'urgence, veuillez nous contacter via WhatsApp ou WeChat au +8613188932181.

      *Nous respectons votre vie privée et toutes vos informations sont protégées.

      Nous n'utiliserons vos informations que pour répondre à votre demande et ne vous enverrons jamais d'e-mails non sollicités ni de messages promotionnels.