1000L + 1000L Essential Oil & Hydrosol Distiller – Dual-Boiler Industrial System for High-Volume Botanical Extraction

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Stainless Steel Conical Fermenters

1000L + 1000L Essential Oil & Hydrosol Distiller

ZR-DT-2000L

1000L + 1000L Essential Oil & Hydrosol Distiller

1000L + 1000L Simultaneous Extraction Dual Boiler & Dual Head System Maximized Production & High Yield

Product Description:

This 1000L + 1000L Essential Oil & Hydrosol Distiller is a massive, dual-boiler industrial steam extraction plant, specifically engineered for large-scale agricultural processors, multinational cosmetic ingredient manufacturers, and heavy-duty commercial essential oil factories. Featuring twin 1000L copper stills with elegant onion-shaped domes, connected by an elevated steel work platform and a complex, multi-line piping system, this powerhouse double-system setup allows for continuous, uninterrupted 24/7 operation. It is designed to process enormous volumes of raw botanicals, delivering industrial-grade quantities of high-purity essential oils and crystal-clear hydrosols with maximum extraction efficiency and consistent quality.

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Product Paramenters

Model ZR‑DT‑2000L
Capacity Effective volume:2000L
Material SUS304 / SUS316 / Red Copper (selectable)
Usage Essential Oil,Hydrosol
Application Home Use/Commercial
Heating way Electric Heating / Steam Heating / Gas Direct‑fire Heating (optional)
Control System Semi‑Automated with PID Schneider / Fully automated with PLC Siemens (selectable)
Voltage Single Phase: 220 (110, 240…) V / 50(60) Hz
Notes 1 Barrel (BBL) = 117 Liter；1 HL= 100 Liter；1 Gallon = 3.7854 Liter

 

Types Volume Component
Whisky distiller 50‑5000L Still pot, swan neck, condenser, CIP, pipe system
Vodka distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, pipe system
Brandy distiller 50‑5000L Still pot, onion head, dephlegmator, column, condenser, CIP, pipe system
Rum distiller 50‑5000L Still pot, column, condenser, CIP, pipe system
Gin distiller 50‑5000L Still pot, column, gin basket, condenser, CIP, pipe system
Tequila distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, CIP, pipe system
Essential oil distiller 50‑5000L Still pot, column, condenser, oil‑water separator, CIP, pipe system
Multi‑spirits distiller 200‑5000L Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank

 

Advantage of Configuration

Dual-Boiler Industrial System
Featuring twin 1000L copper stills, this powerhouse double-system setup enables continuous, uninterrupted 24/7 operation. While one boiler runs, the other can be prepared for the next batch, maximizing production uptime and throughput.

Massive Processing Capacity
With a total combined capacity of 2000L, this industrial-scale plant processes enormous volumes of raw botanicals in a single production cycle. It delivers industrial-grade quantities of high-purity essential oils and crystal-clear hydrosols with maximum efficiency.

Premium Copper Construction
The twin copper stills provide superior heat conductivity for gentle, even extraction. Copper actively removes sulfur compounds that can compromise aromatic quality, preserving the pure, true-to-plant essence of your botanicals.

Elegant Onion-Shaped Domes
The distinctive onion-shaped domes create expanded vapor space and promote smooth, even vapor circulation. This design enhances passive reflux and ensures clean separation, yielding exceptional aromatic purity.

Elevated Steel Work Platform
The integrated steel work platform provides safe, convenient access to all levels of the equipment. This facilitates easy monitoring, maintenance, and operation, enhancing workplace safety and operational efficiency.

Complex Multi-Line Piping System
The sophisticated piping network enables flexible operation of the dual-boiler system, allowing independent or simultaneous running of each still. This provides operational versatility and redundancy.

Continuous 24/7 Operation Capability
Purpose-built for non-stop industrial production, this heavy-duty system is designed for continuous operation with minimal downtime, ensuring consistent output day after day.

Industrial-Grade Quality
Precision engineering and robust construction ensure batch-to-batch consistency, allowing large-scale producers to maintain product quality standards at maximum capacity.

Simultaneous Oil & Hydrosol Production
The system efficiently produces both high-purity essential oils and crystal-clear hydrosols simultaneously, maximizing the value of each botanical batch.

CIP-Ready Sanitary Design
The integrated CIP (Clean-in-Place) compatible system automates cleaning between batches, preventing cross-contamination and maintaining product purity for consistent quality.

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Frequently Asked Questions

  • What does the "Dual Boiler Industrial System" mean, and what are its advantages?

    The system features two 1000L boilers. This allows for “dual-stage” extraction: the vapor from the first boiler can either feed the second boiler (to enrich the extraction) or they can operate independently to process different botanicals simultaneously. The primary advantages are significantly increased operational flexibility, massive processing throughput, and optimized production time.

  • What are the key components included in this integrated plant?

    This is a complete “Turnkey” system. The standard configuration includes: Dual 1000L Boilers, Onion Heads, Columns, Condensers, Oil-Water Separators, CIP Pipe Systems, and Collecting Tanks. It also comes with an Elevated Skid Work Platform that provides safe access to all levels of the plant, simplifying maintenance and daily operation.

  • What materials are used for the extraction columns and boilers?

    The standard configuration uses SS304 / SS316L / 316 Stainless Steel for the main body and condensers. However, custom options are available, including Red Copper for the columns or boilers, depending on your specific product requirements and flavor profile needs.

  • What is the "Design-Conscious Onion Shape" design in the system?

    The onion-shaped dome/column is a classic distillation design. It allows for expanded vapor space, creating a smoother vapor circulation and minimizing the risk of “puking” (boil-over of plant material). It also enhances reflux and improves the separation of heavy impurities before the vapor reaches the condenser.

  • What kind of after-sales service and warranty do you provide for a turnkey industrial plant?

    We provide a standard 1-year warranty on all mechanical and electrical components (excluding fragile glass parts). For turnkey projects of this scale, we offer detailed English manuals, 3D assembly drawings, remote video-call technical support, and can arrange on-site installation supervision and operator training by our engineers.

Stainless Steel Conical Fermenters

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      We will reply you within 24 hours. If for urgent case, please add WhatsApp/WeChat: +8613188932181,.

      *We respect your confidentiality and all information are protected.

      We will only use your information to respond to your inquiry and will never send unsolicited emails or promotional messages.