500L Column Still for Whiskey Distillation | ZR Brew

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500L Column Still for Whiskey Distillation

ZR-DT-500L

500L Column Still for Whiskey Distillation

Capacity: 500L — Customized Still Type: Whisky Column Still, Whiskey Column Still, Whisky Distillation Column, Whiskey Distillation Still Column Configuration: Distillation Column, Onion Head, Dephlegmator, Condenser, Vapor Pipe

Descripción del producto:

This 500L Column Still for Whiskey Distillation is an industrial column distillation system dedicated to whiskey production. It is designed for medium-sized commercial distilleries to run stable medium-batch whiskey manufacturing. It features a 500L stainless steel boiler, multi-plate copper fractionating column with sight glasses, dephlegmator and condenser. Adjustable reflux control allows distillers to tune flavor profiles for consistent premium whiskey. Copper plates effectively remove sulfur compounds and deliver smooth, clean spirit for commercial whiskey brands.

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Parámetros del producto

Modelo ZR‑DT‑500L
Capacidad Volumen útil: 500 l
Material SUS304 / SUS316 / Cobre rojo (seleccionable)
Uso Whiskey
Aplicación Home Use/Commercial
Método de calentamiento Calefacción eléctrica / Calefacción por vapor / Calefacción a gas de combustión directa (opcional)
Sistema de Control Semiautomático con PID de Schneider / Totalmente automático con PLC de Siemens (seleccionable)
Voltaje Monofásico: 220 (110, 240…) V / 50(60) Hz
Notas 1 barril (BBL) = 117 litros; 1 HL = 100 litros; 1 galón = 3,7854 litros

 

Tipos Volumen Componente
Destilador de whisky 50-5000 l Alambique, cuello de cisne, condensador, CIP, sistema de tuberías
Destilador de vodka 50-5000 l Alambique, cabeza de cebolla, columna, deflegmador, condensador, sistema de tuberías
Destilador de brandy 50-5000 l Recipiente de destilación, cabezal de cebolla, deflegmador, columna, condensador, CIP, sistema de tuberías
Destilador de ron 50-5000 l Alambique, columna, condensador, CIP, sistema de tuberías
Destilador de ginebra 50-5000 l Alambique, columna, cesta para ginebra, condensador, CIP, sistema de tuberías
Destilador de tequila 50-5000 l Recipiente de destilación, cabeza de cebolla, columna, deflegmador, condensador, CIP, sistema de tuberías
Destilador de aceites esenciales 50-5000 l Recipiente de destilación, columna, condensador, separador de aceite y agua, CIP, sistema de tuberías
Destilería de múltiples bebidas espirituosas 200-5000 L Caldera de destilación, cabezal de cebolla, deflegmador, columna, canasta de gin, condensador, CIP, tanque de recolección

 

Ventaja de la Configuración

500L Commercial-Scale Capacity
500L pot volume delivers high-volume batch yields for established craft distilleries requiring significant production output while maintaining whiskey character and flavor quality.

Premium Copper Alembic & Reflux Column
Large copper alembic dome with reflux column featuring 3-4 sight glasses — combining traditional copper contact for flavor development with modern reflux capability for spirit purity control.

Integrated Multi-Compartment Collection System
Built-in stainless steel collection cabinet with multiple compartments and valves enables simultaneous collection of different distillate fractions — streamlining the whiskey production workflow.

Professional Temperature Monitoring
Multiple gauges at critical points (pot, column, condenser) provide comprehensive process visibility — enabling precise cut decisions and repeatable batch consistency.

Large Pot Sight Glass for Process Monitoring
Oversized viewing window on pot enables visual monitoring of wash conditions during distillation — allowing operators to assess boil intensity and adjust heating for optimal results.

Stainless Steel Condenser with Hammered Finish
Durable hammered stainless steel condenser provides efficient cooling while matching the professional aesthetic of the overall system — suitable for commercial distillery installations.

Industrial-Grade Construction
Heavy-duty stainless steel base, frame, and collection cabinet provide durability and reliability for continuous commercial operation in demanding distillery environments.

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Preguntas Frecuentes

  • What is the capacity of the 500L Column Still for Whiskey Distillation?

    The 500L Column Still for Whiskey Distillation features a 500-liter boiler capacity. With the recommended 70-80% fill rate, you can process 350-400L of wash or mash per batch, yielding approximately 50-80L of high-proof spirit per run, depending on the desired proof and spirit type.

  • What is the integrated collection system on the 500L Column Still for Whiskey Distillation?

    The 500L Column Still for Whiskey Distillation includes an integrated collection/receiving system:

    • Multiple collection vessels for separating heads, hearts, and tails
    • Sight glasses for monitoring collection
    • Valves for directing spirit flow between vessels
    • Temperature monitoring in collection vessels
    • Professional design for commercial production efficiency
    • Allows continuous operation without stopping to change containers

  • What is the typical ABV output from the 500L Column Still for Whiskey Distillation?

    The 500L Column Still for Whiskey Distillation can produce spirit at various ABV levels:

    • With all plates active: 90-95% ABV (vodka-quality)
    • With some plates bypassed: 70-80% ABV (whiskey-appropriate)
    • Pot still mode (column bypassed): 60-70% ABV (traditional whiskey)
    • Optimized for commercial production consistency

  • Is the 500L Column Still for Whiskey Distillation easy to operate?

    Yes, for trained commercial operators. The 500L Column Still for Whiskey Distillation is designed for professional operation:

    • Sight glasses allow visual monitoring of all processes
    • Temperature gauges for monitoring heat input at multiple points
    • Multiple parrot/spouts for real-time ABV monitoring
    • Integrated collection system for efficient production
    • Complex valve system provides precise control
    • Complete operation manual and training available

  • Can the 500L Column Still for Whiskey Distillation produce authentic whiskey?

    Yes. The 500L Column Still for Whiskey Distillation can produce quality whiskey:

    • Can operate in pot still mode (column bypassed) for traditional character
    • Column mode produces cleaner, lighter whiskey
    • Suitable for bourbon, grain whiskey, Tennessee whiskey, and lighter single malts
    • The copper dome provides traditional copper contact
    • Professional design for commercial whiskey production
    • Meets requirements for various whiskey style certifications
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    Solicitar Presupuesto

      Le responderemos dentro de 24 horas. Si es un caso urgente, agregue WhatsApp/WeChat: +8613188932181,.

      *Respetamos su confidencialidad y toda la información está protegida.

      Solo usaremos su información para responder a su consulta y nunca enviaremos correos electrónicos no solicitados ni mensajes promocionales.