500L Column Still for Whiskey Distillation | ZR Brew

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Stainless Steel Conical Fermenters

500L Column Still for Whiskey Distillation

ZR-DT-500L

500L Column Still for Whiskey Distillation

Capacity: 500L — Customized Still Type: Whisky Column Still, Whiskey Column Still, Whisky Distillation Column, Whiskey Distillation Still Column Configuration: Distillation Column, Onion Head, Dephlegmator, Condenser, Vapor Pipe

Product Description:

This 500L Column Still for Whiskey Distillation is an industrial column distillation system dedicated to whiskey production. It is designed for medium-sized commercial distilleries to run stable medium-batch whiskey manufacturing. It features a 500L stainless steel boiler, multi-plate copper fractionating column with sight glasses, dephlegmator and condenser. Adjustable reflux control allows distillers to tune flavor profiles for consistent premium whiskey. Copper plates effectively remove sulfur compounds and deliver smooth, clean spirit for commercial whiskey brands.

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Product Paramenters

Model ZR‑DT‑500L
Capacity Effective volume:500L
Material SUS304 / SUS316 / Red Copper (selectable)
Usage Whiskey
Application Home Use/Commercial
Heating way Electric Heating / Steam Heating / Gas Direct‑fire Heating (optional)
Control System Semi‑Automated with PID Schneider / Fully automated with PLC Siemens (selectable)
Voltage Single Phase: 220 (110, 240…) V / 50(60) Hz
Notes 1 Barrel (BBL) = 117 Liter；1 HL= 100 Liter；1 Gallon = 3.7854 Liter

 

Types Volume Component
Whisky distiller 50‑5000L Still pot, swan neck, condenser, CIP, pipe system
Vodka distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, pipe system
Brandy distiller 50‑5000L Still pot, onion head, dephlegmator, column, condenser, CIP, pipe system
Rum distiller 50‑5000L Still pot, column, condenser, CIP, pipe system
Gin distiller 50‑5000L Still pot, column, gin basket, condenser, CIP, pipe system
Tequila distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, CIP, pipe system
Essential oil distiller 50‑5000L Still pot, column, condenser, oil‑water separator, CIP, pipe system
Multi‑spirits distiller 200‑5000L Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank

 

Advantage of Configuration

500L Commercial-Scale Capacity
500L pot volume delivers high-volume batch yields for established craft distilleries requiring significant production output while maintaining whiskey character and flavor quality.

Premium Copper Alembic & Reflux Column
Large copper alembic dome with reflux column featuring 3-4 sight glasses — combining traditional copper contact for flavor development with modern reflux capability for spirit purity control.

Integrated Multi-Compartment Collection System
Built-in stainless steel collection cabinet with multiple compartments and valves enables simultaneous collection of different distillate fractions — streamlining the whiskey production workflow.

Professional Temperature Monitoring
Multiple gauges at critical points (pot, column, condenser) provide comprehensive process visibility — enabling precise cut decisions and repeatable batch consistency.

Large Pot Sight Glass for Process Monitoring
Oversized viewing window on pot enables visual monitoring of wash conditions during distillation — allowing operators to assess boil intensity and adjust heating for optimal results.

Stainless Steel Condenser with Hammered Finish
Durable hammered stainless steel condenser provides efficient cooling while matching the professional aesthetic of the overall system — suitable for commercial distillery installations.

Industrial-Grade Construction
Heavy-duty stainless steel base, frame, and collection cabinet provide durability and reliability for continuous commercial operation in demanding distillery environments.

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Frequently Asked Questions

  • What is the capacity of the 500L Column Still for Whiskey Distillation?

    The 500L Column Still for Whiskey Distillation features a 500-liter boiler capacity. With the recommended 70-80% fill rate, you can process 350-400L of wash or mash per batch, yielding approximately 50-80L of high-proof spirit per run, depending on the desired proof and spirit type.

  • What is the integrated collection system on the 500L Column Still for Whiskey Distillation?

    The 500L Column Still for Whiskey Distillation includes an integrated collection/receiving system:

    • Multiple collection vessels for separating heads, hearts, and tails
    • Sight glasses for monitoring collection
    • Valves for directing spirit flow between vessels
    • Temperature monitoring in collection vessels
    • Professional design for commercial production efficiency
    • Allows continuous operation without stopping to change containers

  • What is the typical ABV output from the 500L Column Still for Whiskey Distillation?

    The 500L Column Still for Whiskey Distillation can produce spirit at various ABV levels:

    • With all plates active: 90-95% ABV (vodka-quality)
    • With some plates bypassed: 70-80% ABV (whiskey-appropriate)
    • Pot still mode (column bypassed): 60-70% ABV (traditional whiskey)
    • Optimized for commercial production consistency

  • Is the 500L Column Still for Whiskey Distillation easy to operate?

    Yes, for trained commercial operators. The 500L Column Still for Whiskey Distillation is designed for professional operation:

    • Sight glasses allow visual monitoring of all processes
    • Temperature gauges for monitoring heat input at multiple points
    • Multiple parrot/spouts for real-time ABV monitoring
    • Integrated collection system for efficient production
    • Complex valve system provides precise control
    • Complete operation manual and training available

  • Can the 500L Column Still for Whiskey Distillation produce authentic whiskey?

    Yes. The 500L Column Still for Whiskey Distillation can produce quality whiskey:

    • Can operate in pot still mode (column bypassed) for traditional character
    • Column mode produces cleaner, lighter whiskey
    • Suitable for bourbon, grain whiskey, Tennessee whiskey, and lighter single malts
    • The copper dome provides traditional copper contact
    • Professional design for commercial whiskey production
    • Meets requirements for various whiskey style certifications
Stainless Steel Conical Fermenters

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      We will reply you within 24 hours. If for urgent case, please add WhatsApp/WeChat: +8613188932181,.

      *We respect your confidentiality and all information are protected.

      We will only use your information to respond to your inquiry and will never send unsolicited emails or promotional messages.