5000L Vodka Distiller – Industrial-Grade Multi-Column System for Large-Scale Corporate Distilleries

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5000L Vodka Distiller

5000L Vodka Distiller

Lowest Cost per Liter Produced Continuous 24/7 Capability Elevated Rectification Platform

Descripción del producto:

This 5000L Vodka Distiller is a colossal, industrial-grade multi-column distillation powerhouse, specifically engineered for large-scale corporate distilleries, global spirit manufacturers, and high-volume contract bottling operations. Featuring a massive independent copper still pot connected to an elevated, exceptionally complex rectification platform, this heavy-duty unit is built for continuous 24/7 operation. It effortlessly processes massive liquid volumes, delivering ultra-high-proof, neutral, and exceptionally pure vodka with maximum consistency and total production efficiency.

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Parámetros del producto

Modelo ZR‑DT‑5000L
Capacidad Effective volume:5000L
Material SUS304 / SUS316 / Cobre rojo (seleccionable)
Uso Vodka
Aplicación Home Use/Commercial
Método de calentamiento Calefacción eléctrica / Calefacción por vapor / Calefacción a gas de combustión directa (opcional)
Sistema de Control Semiautomático con PID de Schneider / Totalmente automático con PLC de Siemens (seleccionable)
Voltaje Monofásico: 220 (110, 240…) V / 50(60) Hz
Notas 1 barril (BBL) = 117 litros; 1 HL = 100 litros; 1 galón = 3,7854 litros

 

Tipos Volumen Componente
Destilador de whisky 50-5000 l Alambique, cuello de cisne, condensador, CIP, sistema de tuberías
Destilador de vodka 50-5000 l Alambique, cabeza de cebolla, columna, deflegmador, condensador, sistema de tuberías
Destilador de brandy 50-5000 l Recipiente de destilación, cabezal de cebolla, deflegmador, columna, condensador, CIP, sistema de tuberías
Destilador de ron 50-5000 l Alambique, columna, condensador, CIP, sistema de tuberías
Destilador de ginebra 50-5000 l Alambique, columna, cesta para ginebra, condensador, CIP, sistema de tuberías
Destilador de tequila 50-5000 l Recipiente de destilación, cabeza de cebolla, columna, deflegmador, condensador, CIP, sistema de tuberías
Destilador de aceites esenciales 50-5000 l Recipiente de destilación, columna, condensador, separador de aceite y agua, CIP, sistema de tuberías
Destilería de múltiples bebidas espirituosas 200-5000 L Caldera de destilación, cabezal de cebolla, deflegmador, columna, canasta de gin, condensador, CIP, tanque de recolección

 

Ventaja de la Configuración

Industrial-Grade Multi-Column Powerhouse
Engineered with an exceptionally complex rectification platform, this system is built for continuous 24/7 operation. The advanced multi-column design delivers ultra-high-proof, exceptionally pure neutral spirits with unwavering consistency across every production cycle.

Massive Independent Copper Still Pot
The large-capacity copper still pot provides superior heat distribution and actively removes sulfur compounds and unwanted congeners during distillation. This produces an exceptionally clean, odorless, and smooth vodka that meets the most demanding quality standards.

Elevated Rectification Platform
The elevated design of the rectification platform optimizes gravity-fed flow and vapor dynamics, enhancing separation efficiency and ensuring maximum purity. This sophisticated arrangement allows for precise fractionation control at industrial scale.

Continuous 24/7 Operation Capability
Purpose-built for non-stop production, this heavy-duty unit is designed to withstand the rigors of continuous operation. With robust construction and reliable components, it maintains consistent output day after day with minimal downtime.

Massive Liquid Processing Capacity
With a 5000L working volume, this distiller is capable of processing enormous liquid volumes in a single run, making it the ideal solution for large-scale corporate distilleries, global spirit manufacturers, and high-volume contract bottling operations.

Maximum Production Efficiency
The system’s advanced design minimizes energy consumption per unit of output while maximizing yield. Combined with continuous operation capability, this delivers the lowest cost per liter for large-scale producers.

Multi-Spirit Production Capability
While optimized for vodka and neutral spirits, the system can be adapted to produce gin, white whiskey, and other white spirits with configuration adjustments, offering product portfolio diversification.

Flexible Heating Options
Choose from electric heating, steam heating, or gas direct-fire heating to match your facility’s energy infrastructure and operational preferences.

CIP-Ready Sanitary Design
The integrated CIP (Clean-in-Place) system enables automated cleaning between batches, preventing cross-contamination, maintaining strict hygiene standards, and minimizing production interruptions.

Scalable & Future-Ready Architecture
The modular design supports future expansion with additional columns, condensers, or automated control systems, ensuring the equipment grows alongside your production demands.

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Preguntas Frecuentes

  • How does the copper column contribute to the final taste of vodka?

    Copper is crucial for vodka production. The TP2 copper trays in the column act as a catalytic surface that actively removes sulfur compounds (thiols) and undesirable congeners from the vapor. This “copper catalytic advantage” ensures the final product is free of “rotten egg” odors and provides the smooth, velvety texture and neutral profile that premium vodka demands

  • What are the key tips for cutting the "Heads", "Hearts", and "Tails" in a 5000L batch?

    With a 5000L capacity, precise fractionation is vital for yield and quality:
    Heads: Remove approximately 1% – 2% of the total alcohol volume. This fraction contains volatile methanol and acetaldehydes. Wait for the pungent smell to disappear and the palate to soften before moving on.
    Hearts: This is your premium vodka fraction. The collection temperature typically remains stable until the ABV drops to around 60%-65% (depending on your specific recipe). It usually accounts for over 90% of the total alcohol yield.
    Tails: When the temperature rises above 80°C at the top of the column, begin collecting the tails. Cut at 56%-60% ABV to prevent off-flavors from contaminating the hearts.

  • Can you provide a "Turnkey" project that includes the brewery and fermentation tanks?

    Absolutely. The 5000L Distiller can be integrated into a complete turnkey solution. We can provide the mashing unit, fermentation tanks, hot/cold water tanks, piping, and even a full control system, all pre-assembled and tested. This minimizes factory setup time and ensures all components work in perfect harmony from day one

  • What kind of maintenance does the copper pot require at this scale?

    After each distillation run, the copper interior must be cleaned with hot water to remove essential oils that can go rancid. Periodically, a weak citric acid solution is used to clean the copper verdigris (green oxidation) to ensure the chemical reaction with sulfur remains efficient. A routine inspection of the tri-clamp gaskets and seals is also recommended to prevent leaks

  • What certifications and after-sales service do you provide?

    The equipment is manufactured with international standards, providing certifications like CE, UKCA, or ISO9001 upon request. We offer a standard 1-year warranty, detailed English manuals, installation diagrams, and remote video-call technical support. For large orders, on-site installation and operator training by our engineers can be arranged.

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      Le responderemos dentro de 24 horas. Si es un caso urgente, agregue WhatsApp/WeChat: +8613188932181,.

      *Respetamos su confidencialidad y toda la información está protegida.

      Solo usaremos su información para responder a su consulta y nunca enviaremos correos electrónicos no solicitados ni mensajes promocionales.