5000L Vodka Distiller – Industrial-Grade Multi-Column System for Large-Scale Corporate Distilleries

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Destilador de vodka de 5000 L

Destilador de vodka de 5000 L

Custo mais baixo por litro produzido Capacidade contínua 24 horas por dia, 7 dias por semana Plataforma de retificação elevada

Product Description:

Este destilador de vodka de 5000 L é uma colossal e potente unidade de destilação multicoluna de nível industrial, concebida especificamente para destilarias empresariais de grande escala, fabricantes globais de bebidas espirituosas e operações de engarrafamento por contrato de grande volume. Dotada de um enorme alambique independente de cobre ligado a uma plataforma de retificação elevada e excepcionalmente complexa, esta unidade de alta resistência foi concebida para funcionar ininterruptamente, 24 horas por dia, 7 dias por semana. Processa sem esforço volumes enormes de líquido, produzindo vodka de graduação alcoólica ultra-elevada, neutra e excepcionalmente pura, com a máxima consistência e eficiência total de produção.

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Product Parameters

Model ZR‑DT‑5000L
Capacity Effective volume:5000L
Material SUS304 / SUS316 / Red Copper (selectable)
Usage Vodka
Application Home Use/Commercial
Heating way Electric Heating / Steam Heating / Gas Direct‑fire Heating (optional)
Control System Semi‑Automated with PID Schneider / Fully automated with PLC Siemens (selectable)
Voltage Single Phase: 220 (110, 240…) V / 50(60) Hz
Notas 1 Barrel (BBL) = 117 Liter；1 HL= 100 Liter；1 Gallon = 3.7854 Liter

 

Types Volume Component
Whisky distiller 50‑5000L Still pot, swan neck, condenser, CIP, pipe system
Vodka distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, pipe system
Brandy distiller 50‑5000L Still pot, onion head, dephlegmator, column, condenser, CIP, pipe system
Rum distiller 50‑5000L Still pot, column, condenser, CIP, pipe system
Gin distiller 50‑5000L Still pot, column, gin basket, condenser, CIP, pipe system
Tequila distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, CIP, pipe system
Essential oil distiller 50‑5000L Still pot, column, condenser, oil‑water separator, CIP, pipe system
Multi‑spirits distiller 200‑5000L Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank

 

Advantage of Configuration

Industrial-Grade Multi-Column Powerhouse
Engineered with an exceptionally complex rectification platform, this system is built for continuous 24/7 operation. The advanced multi-column design delivers ultra-high-proof, exceptionally pure neutral spirits with unwavering consistency across every production cycle.

Massive Independent Copper Still Pot
The large-capacity copper still pot provides superior heat distribution and actively removes sulfur compounds and unwanted congeners during distillation. This produces an exceptionally clean, odorless, and smooth vodka that meets the most demanding quality standards.

Plataforma de retificação elevada
The elevated design of the rectification platform optimizes gravity-fed flow and vapor dynamics, enhancing separation efficiency and ensuring maximum purity. This sophisticated arrangement allows for precise fractionation control at industrial scale.

Continuous 24/7 Operation Capability
Purpose-built for non-stop production, this heavy-duty unit is designed to withstand the rigors of continuous operation. With robust construction and reliable components, it maintains consistent output day after day with minimal downtime.

Massive Liquid Processing Capacity
With a 5000L working volume, this distiller is capable of processing enormous liquid volumes in a single run, making it the ideal solution for large-scale corporate distilleries, global spirit manufacturers, and high-volume contract bottling operations.

Maximum Production Efficiency
The system’s advanced design minimizes energy consumption per unit of output while maximizing yield. Combined with continuous operation capability, this delivers the lowest cost per liter for large-scale producers.

Multi-Spirit Production Capability
While optimized for vodka and neutral spirits, the system can be adapted to produce gin, white whiskey, and other white spirits with configuration adjustments, offering product portfolio diversification.

Flexible Heating Options
Choose from electric heating, steam heating, or gas direct-fire heating to match your facility’s energy infrastructure and operational preferences.

CIP-Ready Sanitary Design
The integrated CIP (Clean-in-Place) system enables automated cleaning between batches, preventing cross-contamination, maintaining strict hygiene standards, and minimizing production interruptions.

Scalable & Future-Ready Architecture
The modular design supports future expansion with additional columns, condensers, or automated control systems, ensuring the equipment grows alongside your production demands.

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Perguntas Frequentes

  • How does the copper column contribute to the final taste of vodka?

    Copper is crucial for vodka production. The TP2 copper trays in the column act as a catalytic surface that actively removes sulfur compounds (thiols) and undesirable congeners from the vapor. This “copper catalytic advantage” ensures the final product is free of “rotten egg” odors and provides the smooth, velvety texture and neutral profile that premium vodka demands

  • What are the key tips for cutting the "Heads", "Hearts", and "Tails" in a 5000L batch?

    With a 5000L capacity, precise fractionation is vital for yield and quality:
    Heads: Remove approximately 1% – 2% of the total alcohol volume. This fraction contains volatile methanol and acetaldehydes. Wait for the pungent smell to disappear and the palate to soften before moving on.
    Hearts: This is your premium vodka fraction. The collection temperature typically remains stable until the ABV drops to around 60%-65% (depending on your specific recipe). It usually accounts for over 90% of the total alcohol yield.
    Tails: When the temperature rises above 80°C at the top of the column, begin collecting the tails. Cut at 56%-60% ABV to prevent off-flavors from contaminating the hearts.

  • Can you provide a "Turnkey" project that includes the brewery and fermentation tanks?

    Absolutely. The 5000L Distiller can be integrated into a complete turnkey solution. We can provide the mashing unit, fermentation tanks, hot/cold water tanks, piping, and even a full control system, all pre-assembled and tested. This minimizes factory setup time and ensures all components work in perfect harmony from day one

  • What kind of maintenance does the copper pot require at this scale?

    After each distillation run, the copper interior must be cleaned with hot water to remove essential oils that can go rancid. Periodically, a weak citric acid solution is used to clean the copper verdigris (green oxidation) to ensure the chemical reaction with sulfur remains efficient. A routine inspection of the tri-clamp gaskets and seals is also recommended to prevent leaks

  • What certifications and after-sales service do you provide?

    The equipment is manufactured with international standards, providing certifications like CE, UKCA, or ISO9001 upon request. We offer a standard 1-year warranty, detailed English manuals, installation diagrams, and remote video-call technical support. For large orders, on-site installation and operator training by our engineers can be arranged.

Stainless Steel Conical Fermenters

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    Obter um orçamento

      Responderemos no prazo de 24 horas. Em caso de urgência, por favor, adicione-nos no WhatsApp/WeChat: +8613188932181.

      *Respeitamos a sua confidencialidade e todas as informações estão protegidas.

      Utilizaremos as suas informações apenas para responder ao seu pedido de informação e nunca enviaremos e-mails não solicitados nem mensagens promocionais.