Double-Station Beer Keg Filling Machine

Stainless Steel Conical Fermenters

Double Stations Beer Keg Filling Machine

Double Stations Beer Keg Filling Machine
Double Stations Beer Keg Filling Machinec
Double Stations Beer Keg Filling Machine
Double Stations Beer Keg Filling Machine
Double Stations Beer Keg Filling Machine
Double Stations Beer Keg Filling Machine
Double Stations Beer Keg Filling Machinec
Double Stations Beer Keg Filling Machine
Double Stations Beer Keg Filling Machine
Double Stations Beer Keg Filling Machine
Double Stations Beer Keg Filling Machine

Double Stations Beer Keg Filling Machine

Siemens PLC Control Dual Filling Stations Variable Volume Filling

Product Description:

The ZR BREW double stations beer keg filling machine is a high-efficiency, automatic kegging solution engineered for craft breweries, microbreweries, and commercial beverage operations that require consistent, precise draft beer packaging at an increased production rate. By running two filling heads simultaneously under the supervision of a Siemens programmable logic controller, this dual-station system delivers superior throughput compared to single-station units while maintaining the same standard of fill accuracy and pressure stability across every keg. The machine is capable of filling kegs with different volume sizes within the same run without requiring parameter reconfiguration, giving production teams the operational flexibility to handle mixed-format keg schedules efficiently. All system parameters are adjustable on the Siemens control panel without stopping the machine, ensuring continuous, uninterrupted production. For breweries and beverage producers seeking to scale their kegging output while maintaining the precision and sanitation standards that professional draft beer demands, this dual-head keg filler provides a practical and technically sound solution.

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Product Paramenters

Equipment Outer Dimensions 1000*850*1550mm
Net Weight 115KG
Power 60W
Production Capacity 60-80 kegs/Hr
Filling  Method Keg Topside up
Applicable Kegs Keg with Diameter 250-500mm,  Height 360-600mm
Power Supply Voltage AC 220V  50HZ(customized)

 

 

 

 

Advantage of Configuration

True Dual-Head Filling for Higher Kegging Throughput
Running two filling heads simultaneously rather than in sequence, this double station configuration delivers a direct throughput increase compared to single-station units. For operations managing growing keg volumes, the dual-head design provides expanded output capacity within a single equipment investment and a manageable floor footprint of 1000 × 900 × 1700 mm.

Variable Volume Capability Within a Single Production Run
Unlike systems that require reconfiguration between keg sizes, this machine can fill kegs with different volume specifications within the same run using the same Siemens PLC program. This flexibility is particularly valuable for craft breweries managing multiple keg formats — such as 20-litre, 30-litre, and 50-litre kegs — across different accounts or distribution channels simultaneously.

Siemens PLC Real-Time Monitoring and In-Run Parameter Adjustment
The Siemens PLC supervises both filling stations simultaneously, monitoring pressure balance, fill timing, and purge sequences in real time. Operators can adjust all cycle parameters directly on the control interface without pausing production, enabling rapid response to changes in keg condition, carbonation level, or fill volume requirements between batches.

Pressure-Balanced Filling to Protect Beer Quality
The pressure-balanced filling method maintains consistent internal keg pressure throughout the fill cycle, minimizing CO2 loss and dissolved oxygen pickup during transfer. This protects the carbonation level and flavor stability of the finished beer from the bright tank to the keg, ensuring that what the brewer has crafted is accurately preserved through to the point of dispense.

Broad Keg Size Compatibility for Mixed-Format Fleets
The machine accommodates kegs ranging from 350 mm to 500 mm in diameter and 500 mm to 800 mm in height, covering the standard commercial and craft keg formats used across the majority of global markets. This range eliminates the need for separate filling equipment when operating across multiple keg sizes or keg brands within the same production facility.

Double Stations Beer Keg Filling Machine

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Frequently Asked Questions

  • How does the double stations beer keg filling machine differ from the single-station model, and when should I choose the dual-head version?

    The double stations beer keg filling machine runs two filling heads at the same time rather than one, providing a direct increase in kegging throughput without requiring a second separate machine. If your current or projected daily keg volume is pushing the limits of a single-station unit, or if your production schedule involves managing mixed keg formats across different runs, the dual-station model offers the capacity and volume flexibility to handle those demands more efficiently. For smaller or early-stage operations, the single-station unit remains a cost-appropriate starting point with a clear upgrade path.

  • Can this machine fill kegs of different sizes in the same production run without stopping to reconfigure?

    Yes. One of the key operational advantages of this machine is its ability to fill kegs with different volume specifications within the same run using the Siemens PLC control system. Operators can adjust fill parameters between individual kegs or batches directly on the control panel without halting production. This makes it well-suited for operations that routinely package the same beer into multiple keg formats — for example, splitting a batch between 20-litre and 50-litre kegs for different distribution or retail channels.

  • How does the Siemens PLC system ensure consistent fill quality across both stations simultaneously?

    The Siemens PLC monitors both filling heads in parallel, maintaining identical pressure balance, fill timing, and purge sequences across each station throughout every cycle. Because the system operates under continuous PLC supervision rather than manual timing, fill consistency across both heads is maintained regardless of variations in keg condition or incoming beer carbonation level. All parameters — including fill duration, pressure set points, and purge timing — are adjustable on the control panel without interrupting production.

  • What keg sizes and formats are compatible with this keg filling machine?

    The machine is compatible with kegs ranging from 350 mm to 500 mm in diameter and 500 mm to 800 mm in height, which covers the standard commercial and craft keg formats used across most global brewing markets. If your operation uses non-standard keg dimensions or proprietary valve fittings, please provide those specifications when contacting our engineering team, who will confirm compatibility or recommend the appropriate configuration adjustment before order confirmation.

  • What information should I provide to ZR BREW before placing an order?

    Before confirming your order, we recommend providing the following details to our engineering team: your local power supply voltage and frequency (standard configuration is AC 380V 50Hz, with customization available); the keg diameter and height range used in your operation; whether you require filling across multiple keg volume formats within the same production run; and whether you intend to integrate this unit into an existing keg washing line or operate it as a standalone filling station. This information allows us to configure the machine correctly for your facility before production and prepare accurate installation documentation ahead of delivery.

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      We will reply you within 24 hours. If for urgent case, please add WhatsApp/WeChat: +8613188932181,.

      *We respect your confidentiality and all information are protected.

      We will only use your information to respond to your inquiry and will never send unsolicited emails or promotional messages.