Single-Station PLC Beer Keg Filling Machine

Stainless Steel Conical Fermenters

Single Station Beer Keg Filling Machine

Single Station Beer Keg Filling Machine
Single Station Beer Keg Filling Machine
Single Station Beer Keg Filling Machine
Single Station Beer Keg Filling Machine
Single Station Beer Keg Filling Machine
Single Station Beer Keg Filling Machine
Single Station Beer Keg Filling Machine
Single Station Beer Keg Filling Machine
Single Station Beer Keg Filling Machine
Single Station Beer Keg Filling Machine
Single Station Beer Keg Filling Machine

Single Station Beer Keg Filling Machine

Siemens PLC Control 50–60 Kegs/Hour CIP-Compatible Design

Product Description:

The ZR BREW single station beer keg filling machine is an automatic, precision-controlled keg filling solution engineered for craft breweries, microbreweries, brewpubs, and beverage producers requiring consistent, low-loss draft beer packaging at the single-keg scale. Controlled by a Siemens programmable logic controller, the machine monitors system performance in real time and maintains reliable, repeatable filling accuracy across every keg in the run. With a stable throughput of 50 to 60 kegs per hour and compatibility with standard keg diameters from 350 mm to 500 mm, this unit is designed for operations where filling precision, operator simplicity, and sanitary compliance are non-negotiable. All parameters are adjustable without stopping the machine, and the system is designed with CIP (clean-in-place) compatibility to streamline routine sanitation. For breweries seeking a dependable, single-station kegging solution that performs consistently from the first keg to the last, this machine provides the accuracy and control that professional draft beer packaging demands.

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Product Paramenters

Equipment Outer Dimensions 600*850*1550mm
Net Weight 85KG
Power 30W
Production Capacity 30-40 kegs/H
Filling  Method Keg Topside Up
Applicable Kegs Keg with Diameter 250-500mm,  Height 360-600mm
Power Supply Voltage AC 220V  50HZ(customized)

 

 

 

Advantage of Configuration

Siemens PLC Monitoring for Real-Time Filling Accuracy
The Siemens PLC controller continuously monitors system performance throughout every filling cycle, ensuring consistent pressure balance and fill accuracy from the first keg to the last. All operating parameters — including fill duration, pressure settings, and purge timing — are adjustable on the control panel without halting production, enabling operators to fine-tune performance between keg batches without downtime.

Compact Single-Station Footprint for Space-Efficient Installations
At 600 × 700 × 1700 mm and 85 kg, this machine occupies minimal floor space while delivering a professional throughput of 50 to 60 kegs per hour. Its compact dimensions make it a natural fit for brewpubs, taproom-adjacent packaging rooms, and growing craft breweries where floor space is actively managed alongside production capacity.

CIP-Compatible Design for Streamlined Sanitation
The filling head and fluid contact surfaces are engineered for CIP (clean-in-place) compatibility, allowing operators to run a full sanitation cycle through the filling circuit without disassembling the machine. This reduces the time and labor required between production runs and supports consistent hygiene standards in line with professional brewery sanitation protocols.

Broad Keg Size Compatibility for Mixed-Format Operations
The machine accommodates kegs ranging from 350 mm to 500 mm in diameter and 500 mm to 800 mm in height, covering the standard keg formats used across craft and commercial brewing markets. This range eliminates the need for separate filling equipment when operating across multiple keg sizes within the same facility.

Stable, Low-Loss Filling for Draft Beer Quality
The pressure-balanced filling method maintains internal keg pressure throughout the fill cycle, minimizing dissolved oxygen pickup and CO2 loss. This preserves carbonation levels and flavor stability in the finished product, ensuring that the beer delivered to the tap retains the character intended by the brewer from the fermentation tank through to the final pour.

Single Station Beer Keg Filling Machine

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Frequently Asked Questions

  • What production scale and facility type is the single station beer keg filling machine designed for?

    The single station beer keg filling machine is designed for craft breweries, microbreweries, brewpubs, and taproom operations that require accurate, automated keg filling at a manageable production rate. With a throughput of 50 to 60 kegs per hour and a compact footprint of 600 × 700 × 1700 mm, it is well-suited for facilities with moderate daily keg volumes that prioritize filling precision and consistent sanitation over high-speed industrial output. It is also an appropriate starting point for operations planning future capacity expansion.

  • How does the Siemens PLC control system improve filling reliability?

    The Siemens PLC monitors all filling parameters in real time — including fill pressure, purge timing, and cycle duration — and maintains consistent filling conditions across every keg in the production run. Because all parameters are adjustable without stopping the machine, operators can respond to changes in keg condition, beer carbonation level, or temperature without interrupting output. This level of control reduces the risk of underfilled or overpressured kegs and supports a more consistent finished product.

  • Is this keg filling machine compatible with different keg sizes and brands?

    Yes. The machine is compatible with kegs ranging from 350 mm to 500 mm in diameter and 500 mm to 800 mm in height, which covers the majority of standard commercial and craft keg formats. If your facility uses non-standard keg dimensions or proprietary fittings, please provide those specifications when contacting our engineering team so we can confirm compatibility or recommend the appropriate adjustment.

  • Does this machine support CIP cleaning, and how does that work in practice?

    Yes, the machine is designed with CIP compatibility, meaning the cleaning solution can be circulated through the filling head and fluid contact surfaces without requiring manual disassembly. After a production run, operators connect the CIP circuit and run the programmed cleaning cycle, which flushes, sanitizes, and rinses the internal filling path in sequence. This significantly reduces the time and manual labor involved in between-run sanitation while maintaining the hygiene standard expected in professional brewery environments.

  • What should I confirm with ZR BREW before placing an order for this keg filler?

    Before confirming an order, we recommend clarifying the following: your local power supply voltage and frequency (standard is AC 380V 50Hz, with customization available); the diameter and height range of the kegs used in your operation; whether you require any specific fitting types or spear configurations; and whether you plan to integrate this unit into an existing keg washing line or use it as a standalone station. Providing this information allows our engineering team to configure the machine correctly for your facility and prepare accurate installation guidance ahead of delivery.

Stainless Steel Conical Fermenters

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Ready to elevate your brewing capacity? Contact us today to discuss your project requirements and receive a free, customized proposal.

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      We will reply you within 24 hours. If for urgent case, please add WhatsApp/WeChat: +8613188932181,.

      *We respect your confidentiality and all information are protected.

      We will only use your information to respond to your inquiry and will never send unsolicited emails or promotional messages.