5000L Vodka Distillation Equipment – Turnkey Multi-Level Plant for Large-Scale Commercial Production

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5000L Vodka Distillation Equipment

5000-Liter-Wodka-Brennerei-Anlage zur Herstellung hochreiner Spirituosen
5000-Liter-Wodka-Brennerei-Anlage zur Herstellung hochreiner Spirituosen
ZR-DT-5000L

5000L Vodka Distillation Equipment

Complete Turnkey Plant Design Multi-Level Design with Platforms Massive Industrial Capacity

Produktbeschreibung:

This 5000L Vodka Distillation Equipment is a comprehensive, multi-level turnkey distillation plant, specifically engineered for large-scale commercial distilleries and industrial spirit manufacturers requiring full-scale production infrastructure. Featuring an integrated steel access platform with stairs, large-volume independent stainless steel holding tanks, and an exceptionally tall copper rectification column, this heavy-duty system is designed for complex, high-volume operations. It allows producers to safely and efficiently execute continuous distillation runs, producing ultra-pure, high-proof vodka and neutral spirits at maximum industrial capacity

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Produktparameter

Modell ZR‑DT‑5000L
Kapazität Effective volume:5000L
Material SUS304 / SUS316 / Rotkupfer (wählbar)
Verwendung Wodka
Anwendung Privater Gebrauch/Gewerbliche Nutzung
Heizweise Elektroheizung / Dampfheizung / Gas-Direktbeheizung (optional)
Steuerungssystem Halbautomatisch mit PID von Schneider / Vollautomatisch mit SPS von Siemens (wählbar)
Spannung Einphasig: 220 (110, 240…) V / 50(60) Hz
Hinweise 1 Barrel (BBL) = 117 Liter; 1 HL = 100 Liter; 1 Gallone = 3,7854 Liter

 

Typen Umfang Komponente
Whiskybrenner 50–5.000 l Siedekessel, Schwanenhals, Kondensator, CIP, Rohrleitungssystem
Wodka-Brennerei 50–5.000 l Destillierkessel, Zwiebelkopf, Kolonne, Dephlegmator, Kondensator, Rohrsystem
Brandy-Brennerei 50–5.000 l Destillierkessel, Zwiebelkopf, Dephlegmator, Kolonne, Kondensator, CIP, Rohrleitungssystem
Rum-Brennerei 50–5.000 l Siedekessel, Kolonne, Kondensator, CIP, Rohrleitungssystem
Gin-Brennerei 50–5.000 l Destillierkessel, Kolonne, Gin-Korb, Kondensator, CIP, Rohrleitungssystem
Tequila-Brennerei 50–5.000 l Destillierkessel, Zwiebelkopf, Kolonne, Dephlegmator, Kondensator, CIP, Rohrleitungssystem
Destilliergerät für ätherische Öle 50–5.000 l Siedekessel, Kolonne, Kondensator, Öl-Wasser-Abscheider, CIP, Rohrleitungssystem
Brennerei für verschiedene Spirituosen 200–5000 l Destillierkessel, Zwiebelkopf, Deflegmator, Kolonne, Gin-Korb, Kondensator, CIP, Auffangbehälter

 

Vorteile der Konfiguration

Comprehensive Turnkey Plant
This is a complete, ready-to-operate distillation plant designed for immediate integration into full-scale production infrastructure. From the integrated steel access platform to the complete piping network, everything is pre-engineered for seamless deployment.

Multi-Level Design with Access Platform
The integrated steel access platform with stairs provides safe, convenient access to all levels of the equipment. This facilitates easy monitoring, maintenance, and operation, enhancing workplace safety and operational efficiency.

Exceptionally Tall Copper Rectification Column
The towering copper column delivers maximum rectification efficiency, providing extensive vapor-liquid contact for exceptional purity. This design ensures ultra-high-proof, exceptionally clean neutral spirits with the neutral character that premium vodka demands.

Large-Volume Stainless Steel Holding Tanks
The independent stainless steel holding tanks provide ample capacity for wash storage, distillate collection, and product holding. This enables smooth, uninterrupted continuous distillation runs without frequent tank changeovers.

Continuous Distillation Capability
Engineered for continuous operation, this system processes large volumes efficiently and consistently. The robust design minimizes interruptions, allowing producers to maintain production schedules and meet high-volume demand.

Ultra-Pure Spirit Quality
The combination of tall copper rectification and precise process control delivers ultra-pure, high-proof vodka and neutral spirits with exceptional smoothness, clarity, and consistency—ideal for premium brands and industrial applications.

Maximum Industrial Capacity
With a 5000L working volume and continuous operation design, this system delivers the highest production capacity among our distillation equipment, making it the ultimate solution for large-scale commercial distilleries and industrial manufacturers.

Flexible Heizmöglichkeiten
Configure the system with electric heating, steam heating, or gas direct-fire heating to match your facility’s energy infrastructure and operational preferences.

CIP-fähiges hygienisches Design
The integrated CIP (Clean-in-Place) system automates cleaning protocols, preventing cross-contamination, maintaining strict hygiene standards, and minimizing production downtime between runs.

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Häufig gestellte Fragen

  • What is the function of the "Multi-Level Design with Access Platform"?

    On a 5000L scale, the columns are extremely tall. The integrated steel access platform is a critical safety feature. It provides safe access to all levels of the equipment, allowing operators to comfortably monitor the vapor activity through the sight glasses, perform maintenance, and control valves at different heights. It simplifies the overall workflow and significantly increases operational efficiency and safety.

  • What does "Continuous Distillation Capability" mean for my production schedule?

    This system is engineered to support continuous or semi-continuous operation. This is a game-changer for industrial scale. Instead of stopping after every single batch to wash and refill, the large-volume stainless steel holding tanks act as buffer vessels. This seamless integration allows for uninterrupted runs, drastically reducing labor costs and maximizing throughput while maintaining strict hygiene standards.

  • How does this 5000L system achieve "Ultra-Pure" vodka?

    The exceptionally tall Copper Rectification Columns contain a significantly higher number of distillation plates. This maximizes the vapor-liquid contact time. Combined with high reflux ratios, this system actively strips away sulfur compounds and unwanted congeners. The result is a spirit with exceptional smoothness, clarity, and a neutral character that perfectly meets the demands of premium vodka brands.

  • How does the "Large-Volume Stainless Steel Holding Tank" improve my product quality?

    These holding tanks are essential for “Heads, Hearts, and Tails” separation at a large scale. By providing ample capacity to store the wash, distillate, and collection fractions, they allow for proper settling, mixing, and controlled dilution. It prevents cross-contamination between cuts, ensuring that only the perfectly separated “Hearts” make it to your bottling line, guaranteeing the highest flavor profile.

  • How do I decide between a 5000L and a smaller unit for my new distillery?

    A 5000L plant is designed for serious, industrial-scale production with a high initial capital investment. If you are starting out, a 50L-300L unit is ideal for R&D and recipe testing. However, if you already have a significant market share or contracts for bulk production, the 5000L’s “Industrial Throughput Capacity” and superior efficiency will lower your cost-per-liter significantly, making it a highly profitable investment.

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      Wir werden Ihnen innerhalb von 24 Stunden antworten. Bei dringenden Angelegenheiten kontaktieren Sie uns bitte per WhatsApp/WeChat: +8613188932181.

      *Wir respektieren Ihre Vertraulichkeit und alle Informationen sind geschützt.

      Wir verwenden Ihre Informationen nur zur Beantwortung Ihrer Anfrage und senden niemals unaufgeforderte E-Mails oder Werbebotschaften.