5000L Vodka Distillation Equipment – Turnkey Multi-Level Plant for Large-Scale Commercial Production

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5000L Vodka Distillation Equipment

Impianto di distillazione di vodka da 5000 litri per la produzione di alcol ad alta purezza
Impianto di distillazione di vodka da 5000 litri per la produzione di alcol ad alta purezza
ZR-DT-5000L

5000L Vodka Distillation Equipment

Complete Turnkey Plant Design Multi-Level Design with Platforms Massive Industrial Capacity

Descrizione del prodotto:

This 5000L Vodka Distillation Equipment is a comprehensive, multi-level turnkey distillation plant, specifically engineered for large-scale commercial distilleries and industrial spirit manufacturers requiring full-scale production infrastructure. Featuring an integrated steel access platform with stairs, large-volume independent stainless steel holding tanks, and an exceptionally tall copper rectification column, this heavy-duty system is designed for complex, high-volume operations. It allows producers to safely and efficiently execute continuous distillation runs, producing ultra-pure, high-proof vodka and neutral spirits at maximum industrial capacity

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Product Parameters

Modello ZR‑DT‑5000L
Capacità Effective volume:5000L
Material SUS304 / SUS316 / Red Copper (selectable)
Usage Vodka
Applicazione Home Use/Commercial
Modalità di riscaldamento Electric Heating / Steam Heating / Gas Direct‑fire Heating (optional)
Sistema di controllo Semi‑Automated with PID Schneider / Fully automated with PLC Siemens (selectable)
Tensione Single Phase: 220 (110, 240…) V / 50(60) Hz
Notes 1 Barrel (BBL) = 117 Liter;1 HL= 100 Liter;1 Gallon = 3.7854 Liter

 

Tipi Volume Componente
Distillatore di whisky 50‑5000L Serbatoio di fermentazione, collo di cigno, condensatore, CIP, sistema di tubazioni
Distillatore di vodka 50‑5000L Alambicco, testa a cipolla, colonna, deflegmatore, condensatore, sistema di tubazioni
Distillatore di brandy 50‑5000L Alambicco, testa a cipolla, deflegmatore, colonna, condensatore, CIP, sistema di tubazioni
Distillatore di rum 50‑5000L Alambicco, colonna, condensatore, CIP, sistema di tubazioni
Distillatore di gin 50‑5000L Alambicco a vaso, colonna, cesto di distillazione, condensatore, CIP, sistema di tubazioni
Tequila distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, CIP, pipe system
Essential oil distiller 50‑5000L Still pot, column, condenser, oil‑water separator, CIP, pipe system
Multi‑spirits distiller 200‑5000L Alambicco, testa a cipolla, deflegmatore, colonna, cesto di distillazione, condensatore, CIP, serbatoio di raccolta

 

Vantaggi della configurazione

Comprehensive Turnkey Plant
This is a complete, ready-to-operate distillation plant designed for immediate integration into full-scale production infrastructure. From the integrated steel access platform to the complete piping network, everything is pre-engineered for seamless deployment.

Multi-Level Design with Access Platform
The integrated steel access platform with stairs provides safe, convenient access to all levels of the equipment. This facilitates easy monitoring, maintenance, and operation, enhancing workplace safety and operational efficiency.

Exceptionally Tall Copper Rectification Column
The towering copper column delivers maximum rectification efficiency, providing extensive vapor-liquid contact for exceptional purity. This design ensures ultra-high-proof, exceptionally clean neutral spirits with the neutral character that premium vodka demands.

Large-Volume Stainless Steel Holding Tanks
The independent stainless steel holding tanks provide ample capacity for wash storage, distillate collection, and product holding. This enables smooth, uninterrupted continuous distillation runs without frequent tank changeovers.

Continuous Distillation Capability
Engineered for continuous operation, this system processes large volumes efficiently and consistently. The robust design minimizes interruptions, allowing producers to maintain production schedules and meet high-volume demand.

Ultra-Pure Spirit Quality
The combination of tall copper rectification and precise process control delivers ultra-pure, high-proof vodka and neutral spirits with exceptional smoothness, clarity, and consistency—ideal for premium brands and industrial applications.

Maximum Industrial Capacity
With a 5000L working volume and continuous operation design, this system delivers the highest production capacity among our distillation equipment, making it the ultimate solution for large-scale commercial distilleries and industrial manufacturers.

Flexible Heating Options
Configure the system with electric heating, steam heating, or gas direct-fire heating to match your facility’s energy infrastructure and operational preferences.

CIP-Ready Sanitary Design
The integrated CIP (Clean-in-Place) system automates cleaning protocols, preventing cross-contamination, maintaining strict hygiene standards, and minimizing production downtime between runs.

Visualizzazione dei prodotti correlati

Domande frequenti

  • What is the function of the "Multi-Level Design with Access Platform"?

    On a 5000L scale, the columns are extremely tall. The integrated steel access platform is a critical safety feature. It provides safe access to all levels of the equipment, allowing operators to comfortably monitor the vapor activity through the sight glasses, perform maintenance, and control valves at different heights. It simplifies the overall workflow and significantly increases operational efficiency and safety.

  • What does "Continuous Distillation Capability" mean for my production schedule?

    This system is engineered to support continuous or semi-continuous operation. This is a game-changer for industrial scale. Instead of stopping after every single batch to wash and refill, the large-volume stainless steel holding tanks act as buffer vessels. This seamless integration allows for uninterrupted runs, drastically reducing labor costs and maximizing throughput while maintaining strict hygiene standards.

  • How does this 5000L system achieve "Ultra-Pure" vodka?

    The exceptionally tall Copper Rectification Columns contain a significantly higher number of distillation plates. This maximizes the vapor-liquid contact time. Combined with high reflux ratios, this system actively strips away sulfur compounds and unwanted congeners. The result is a spirit with exceptional smoothness, clarity, and a neutral character that perfectly meets the demands of premium vodka brands.

  • How does the "Large-Volume Stainless Steel Holding Tank" improve my product quality?

    These holding tanks are essential for “Heads, Hearts, and Tails” separation at a large scale. By providing ample capacity to store the wash, distillate, and collection fractions, they allow for proper settling, mixing, and controlled dilution. It prevents cross-contamination between cuts, ensuring that only the perfectly separated “Hearts” make it to your bottling line, guaranteeing the highest flavor profile.

  • How do I decide between a 5000L and a smaller unit for my new distillery?

    A 5000L plant is designed for serious, industrial-scale production with a high initial capital investment. If you are starting out, a 50L-300L unit is ideal for R&D and recipe testing. However, if you already have a significant market share or contracts for bulk production, the 5000L’s “Industrial Throughput Capacity” and superior efficiency will lower your cost-per-liter significantly, making it a highly profitable investment.

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      *Rispettiamo la tua privacy e tutte le informazioni sono protette.

      Utilizzeremo i tuoi dati esclusivamente per rispondere alla tua richiesta e non invieremo mai e-mail non richieste né messaggi promozionali.