Mashing and Fermentation
Grain is milled, mashed and fermented in our insulated mash/lauter tuns and fermentation tanks, converting sugars into a wash ready for distillation.
Professional Distillery Equipment, 100L to 5000L
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Professional Distillery Equipment — Copper and Stainless Steel, 100L to 5000L
From artisan pot stills to fully automated commercial distillery systems — ZR Brew engineers every still for flavor, efficiency and long-term reliability.
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From Fermentation to Finished Spirit — A Complete Distillery System
A complete distillery is more than a still. ZR Brew supplies the full production chain — from grain milling and mash fermentation through to multi-stage distillation, spirit storage and CIP cleaning. Whether you are setting up a craft gin distillery or scaling a commercial vodka plant, our engineering team designs the complete system around your space, budget and target spirit.
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Distillazione
The wash is heated in the still pot — copper or stainless steel — and vapor rises through the column or swan neck, concentrating alcohol to your target ABV.
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Storage and Maturation
Distilled spirit is collected in our stainless steel storage tanks, ready for dilution, filtration, barrel aging or direct bottling.
Why Distillers Around the World Choose ZR Brew Equipment
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Copper Enhances Flavor
Copper removes sulfur compounds during distillation, producing a cleaner, smoother spirit. ZR Brew offers full copper, full stainless steel and hybrid copper-stainless configurations — so you can balance flavor performance with budget.
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Multi-Spirit Flexibility
Our multifunctional distillers are engineered with interchangeable components — gin baskets, dephlegmators and column extensions — allowing you to produce multiple spirit types on a single platform without purchasing separate equipment.
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Precision Temperature Control
Precise temperature management is critical in distillation. ZR Brew integrates Siemens PLC or Schneider PID control systems on all commercial units, giving you real-time monitoring of still pot temperature, column temperature and spirit flow rate.
Find the Right Still for Your Spirit
ZR Brew manufactures distillery equipment from 100L to 5000L in copper, stainless steel and hybrid configurations. Select your spirit type below to find the recommended model.
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Complete Distillery System — Standard Equipment Configuration
ZR Brew supplies complete turnkey distillery systems. Below is the standard configuration for a commercial distillery setup. All components can be customized to your production requirements.
| System Module | Attrezzatura | Material | Notes |
| Raw Material Handling | Grain crusher, feeding auger | Carbon steel / SS304 | Capacity matched to still size |
| Mashing and Lautering | Mash/lauter tun with stirrer, sieve plate, manhole, insulation, plate heat exchanger | SS304 / SS316 | Integrated temperature control |
| Fermentazione | Fermentation tanks with cooling jacket, pressure relief valve, sampling valve | SS304 / SS316 | Glycol or water cooling |
| Distillation — Still Pot | Pot still with stirrer, steam jacket, glass manhole, safety valve | Red copper / SS304 / Hybrid | Copper recommended for whisky and brandy |
| Distillation — Column | Multi-plate column (up to 24 floors), dephlegmator, sight glass, CIP port, thermometer at each plate | Red copper / SS304 / Hybrid | Plate count determines ABV ceiling |
| Gin Infusion | Gin basket (vapor infusion) | Copper / SS304 | Optional; included for gin models |
| Condensing | Shell-and-tube condenser, parrot (spirit safe) | SS304 / Copper | Water-cooled |
| Spirit Collection | Collecting tanks, spirit safe, flow meter | SS304 | Volume and ABV monitoring |
| Riscaldamento | Steam generator, electric heating elements, or direct-fire burner | — | Steam recommended for 1000L+ |
| Cleaning | Sistema di pulizia CIP | SS304 | Automated chemical dosing available |
| Control | Siemens PLC (full auto) or Schneider PID (semi-auto) | — | Remote monitoring available |
Distillery Equipment for Every Scale and Spirit
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Craft Distillery Startup
Launch your craft spirits brand with a 100L-300L still. ZR Brew provides free 3D layout design and complete installation guidance to get you producing quickly.
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Farm and Estate Distillery
Convert your agricultural surplus into premium spirits. Our compact systems fit into converted barns and farm buildings with flexible heating options including direct-fire.
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Commercial Vodka and Gin Plant
Scale to 1000L-5000L with fully automated Siemens PLC systems. Achieve consistent ABV targets batch after batch with minimal labor.
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Brewery Adding a Distillery
Already brewing? Add a distillery line using your existing fermentation capacity. ZR Brew designs hybrid brewery-distillery systems that share infrastructure.
Real Distillery Projects Delivered by ZR Brew
Dalle piccole distillerie di gin in Europa agli impianti commerciali di produzione di vodka in Nord America, ZR Brew ha fornito sistemi completi per distillerie in tutto il mondo.
Distillery Equipment — Essential Knowledge for Buyers
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What is the Difference Between a Pot Still and a Column Still?
A pot still is a batch distillation vessel — typically copper — that produces a rich, flavorful spirit in one or two passes. It is preferred for whisky, brandy and rum. A column still (also called a continuous still or Coffey still) uses multiple plates to achieve higher alcohol purity in a single pass, making it ideal for vodka and neutral spirits. ZR Brew manufactures both types, as well as hybrid systems combining a pot still with a rectification column.
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Why is Copper Used in Distillery Equipment?
Copper reacts chemically with sulfur compounds produced during fermentation, removing them from the vapor stream. This results in a cleaner, smoother spirit with less off-flavor. Copper also catalyzes esterification reactions that contribute to the fruity, complex aromas found in premium whisky and brandy. While stainless steel is more durable and easier to clean, distillers producing whisky, brandy or rum typically prefer copper or copper-lined stainless steel for the flavor benefits it delivers.
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What is a Dephlegmator and How Does it Work?
A dephlegmator (also called a partial condenser) is a heat exchanger mounted at the top of a distillation column. It partially condenses rising vapor, causing heavier alcohol fractions to fall back into the column for re-distillation, while lighter, higher-proof vapor continues upward to the main condenser. By adjusting the coolant flow through the dephlegmator, the distiller controls the ABV of the final spirit without changing the still configuration. It is a standard component in vodka, brandy and multifunctional distillers.
dephlegmator distillation column vodka distiller commercial distillery equipment
Why Distillers Trust ZR Brew
Stabilimento produttivo di 10.000 m²
Linee di produzione dedicate alle attrezzature per distillerie in rame e acciaio inossidabile nello Shandong, in Cina.
Tempi di consegna di 45 giorni
Gli impianti standard per distillerie vengono completati entro 45 giorni lavorativi dalla conferma definitiva dei disegni.
Certificato CE e ISO
Tutte le attrezzature della distilleria ZR Brew sono conformi agli standard internazionali di sicurezza e qualità previsti per i mercati di esportazione.
Esportato in oltre 30 paesi
Le attrezzature per distilleria ZR Brew sono utilizzate in distillerie artigianali e impianti commerciali in sei continenti.
Assistenza per l'installazione in loco
I tecnici di ZR Brew si recano presso la vostra sede per l'installazione delle apparecchiature, la saldatura delle tubazioni e la messa in servizio.
Assistenza tecnica a vita
Assistenza tecnica gratuita e fornitura di pezzi di ricambio per l'intero ciclo di vita delle vostre apparecchiature.
Built in Our Own Factory — No Middlemen
Every ZR Brew still is designed, fabricated and tested in our 10,000 sqm factory in Shandong Province, China. Our copper workshop handles hand-hammered pot stills and swan necks. Our stainless steel workshop uses laser cutting, CNC forming and automated TIG welding for column sections and tanks. Before shipment, every still undergoes a 48-hour hydraulic pressure test and a full operational test run. You receive factory test videos and inspection reports before we ship.
Domande frequenti
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How do I maintain a copper pot still and prevent oxidation?
Copper naturally develops a patina over time, which does not affect performance. After each distillation run, rinse the still pot and column with clean water and allow to air dry. For deeper cleaning, a diluted citric acid solution effectively removes mineral deposits and restores the copper surface. ZR Brew provides a full maintenance guide with every copper still, and our technical team is available for ongoing support.
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Can I produce different spirits on the same distillery equipment?
Yes. ZR Brew multifunctional distillers are specifically designed for multi-spirit production. The gin basket is removable, the column height is adjustable, and the dephlegmator coolant flow can be tuned to target different ABV levels. Switching between whisky, gin and rum typically requires a thorough CIP clean and a component swap taking 2-4 hours. We provide a full operating manual covering each spirit type.
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What alcohol percentage (ABV) can ZR Brew distillers achieve?
This depends on the still configuration. A single-pass pot still typically achieves 60-75% ABV. Adding a rectification column with a dephlegmator raises the ceiling to 85-92% ABV. Our 1500L and 5000L vodka distillery systems with 24-floor columns are capable of reaching 95% ABV, suitable for neutral spirit and vodka production. ZR Brew engineers will recommend the appropriate column configuration based on your target spirit and ABV requirement.
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