100L Column Still for Whiskey Distillation | ZR Brew

Edelstahl-Kegelfermenter

200L Column Still for Whiskey Distillation

ZR-DT-200L

200L Column Still for Whiskey Distillation

Application: Whisky Production, Whiskey Production, Malt Whisky Distillation, Grain Whisky Distillation Customization: Capacity, Material, Column Height, Condenser, Heating Method, Control System — Customizable Suitable For: Whisky Distilleries, Craft Whisky Distilleries, Small-Scale Whisky Producers, Commercial Distilleries

Produktbeschreibung:

This 200L Column Still for Whiskey Distillation is an all-in-one column distillation system dedicated to whiskey production. It is built for growing micro and small craft distilleries to produce consistent small-batch whiskey. Featuring a 200-liter diamond-plate stainless steel boiler with copper alembic dome and sight glasses, a tall copper-and-stainless-steel fractionating column (4 sight glasses), a U-tube condenser with pressure gauge, and a bottom drain valve on stainless steel legs. The copper components promote sulfur removal for cleaner spirit character, while the 4-plate column allows adjustable reflux control for producing a range of profiles — from flavorful whiskey to high-purity spirits. This compact, containerized design is ideal for micro-distilleries, brewpubs, and craft whiskey startups.

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Produktparameter

Modell ZR‑DT‑200L
Kapazität Nutzvolumen: 200 l
Material SUS304 / SUS316 / Rotkupfer (wählbar)
Verwendung Whiskey
Anwendung Privater Gebrauch/Gewerbliche Nutzung
Heizweise Elektroheizung / Dampfheizung / Gas-Direktbeheizung (optional)
Steuerungssystem Halbautomatisch mit PID von Schneider / Vollautomatisch mit SPS von Siemens (wählbar)
Spannung Einphasig: 220 (110, 240…) V / 50(60) Hz
Hinweise 1 Barrel (BBL) = 117 Liter; 1 HL = 100 Liter; 1 Gallone = 3,7854 Liter

 

Typen Umfang Komponente
Whiskybrenner 50–5.000 l Siedekessel, Schwanenhals, Kondensator, CIP, Rohrleitungssystem
Wodka-Brennerei 50–5.000 l Destillierkessel, Zwiebelkopf, Kolonne, Dephlegmator, Kondensator, Rohrsystem
Brandy-Brennerei 50–5.000 l Destillierkessel, Zwiebelkopf, Dephlegmator, Kolonne, Kondensator, CIP, Rohrleitungssystem
Rum-Brennerei 50–5.000 l Siedekessel, Kolonne, Kondensator, CIP, Rohrleitungssystem
Gin-Brennerei 50–5.000 l Destillierkessel, Kolonne, Gin-Korb, Kondensator, CIP, Rohrleitungssystem
Tequila-Brennerei 50–5.000 l Destillierkessel, Zwiebelkopf, Kolonne, Dephlegmator, Kondensator, CIP, Rohrleitungssystem
Destilliergerät für ätherische Öle 50–5.000 l Siedekessel, Kolonne, Kondensator, Öl-Wasser-Abscheider, CIP, Rohrleitungssystem
Brennerei für verschiedene Spirituosen 200–5000 l Destillierkessel, Zwiebelkopf, Deflegmator, Kolonne, Gin-Korb, Kondensator, CIP, Auffangbehälter

 

Vorteile der Konfiguration

200L Medium-Capacity Production
200L pot volume delivers increased batch yields for growing craft distilleries — bridging the gap between entry-level 100L systems and larger commercial operations.

Hybrid Copper & Stainless Steel Pot Design
Premium copper alembic dome and shoulder combined with stainless steel pot body — providing enhanced copper contact for sulfur removal while maintaining durability and easy maintenance.

Multi-Plate Reflux Column with Sight Glasses
Tall column with 4-5 sight glasses and copper plates enables high-purity distillation while maintaining flexibility for whiskey character development. Visual monitoring allows precise process control.

Integrated Motor Stirrer
Built-in motor stirrer ensures efficient wash mixing and uniform heat distribution — critical for consistent extraction and optimal distillation performance at 200L scale.

Large Pot Sight Glass for Monitoring
Oversized viewing window on pot enables visual monitoring of wash conditions during distillation — allowing operators to assess boil intensity and adjust heating accordingly.

Vertical Condenser with U-Tube
Efficient vertical condenser design provides complete vapor condensation while maintaining compact system footprint — suitable for facilities with limited vertical clearance.

Professional Hammered Stainless Steel Construction
Premium dimpled stainless steel pot base provides durability, corrosion resistance, and professional aesthetic suitable for commercial distillery installations.

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Häufig gestellte Fragen

  • Is the 200L Column Still for Whiskey Distillation suitable for commercial use?

    Yes. The 200L Column Still for Whiskey Distillation is designed for:

    • Small to medium commercial distilleries
    • Craft spirit producers
    • Distillery startups scaling up production
    • Premium craft brands
    • The 200L capacity offers a good balance between batch size and operational efficiency.
  • How many plates does the 200L Column Still for Whiskey Distillation have?

    The 200L Column Still for Whiskey Distillation features approximately 5-6 copper plates with sight glasses:

    • Each plate provides an additional distillation stage
    • Sight glasses allow visual monitoring of plate activity
    • Plates can be bypassed for lower-proof, more flavorful spirits
    • Copper plates help remove sulfur compounds
    • The plate configuration is optimized for whiskey production
  • Can I control the alcohol proof with the 200L Column Still for Whiskey Distillation?

    Yes. The 200L Column Still for Whiskey Distillation offers multiple proof control options:

    • Use all plates for maximum proof (90-95% ABV)
    • Bypass some plates for lower-proof, more flavorful spirits
    • Traditional cut management (foreshots, heads, hearts, tails)
    • Parrot/spout for real-time ABV monitoring
    • Temperature control affects proof output
    • Can produce everything from 40% ABV to 95% ABV
  • Is the 200L Column Still for Whiskey Distillation easy to operate?

    Yes. The 200L Column Still for Whiskey Distillation is designed for professional operation:

    • Sight glasses allow visual monitoring of the process
    • Temperature gauges for monitoring heat input
    • Parrot/spout for real-time ABV monitoring
    • Large manway for easy cleaning and access
    • Motorized stirring for consistent results
    • Complete operation manual and training available
  • How do I maintain the 200L Column Still for Whiskey Distillation?

    The 200L Column Still for Whiskey Distillation requires regular maintenance:

    • Clean the boiler after each distillation run
    • Clean column plates regularly (CIP or manual cleaning)
    • Clean gin basket after each gin production run
    • Replace gaskets regularly (every 6-12 months)
    • Check and calibrate temperature gauges
    • Clean sight glasses for clear visibility
    • Inspect copper components for wear
    • Lubricate motor per manufacturer recommendations
    • Check all valves for proper operation
      We provide a detailed maintenance guide with recommended schedules.
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      Wir werden Ihnen innerhalb von 24 Stunden antworten. Bei dringenden Angelegenheiten kontaktieren Sie uns bitte per WhatsApp/WeChat: +8613188932181.

      *Wir respektieren Ihre Vertraulichkeit und alle Informationen sind geschützt.

      Wir verwenden Ihre Informationen nur zur Beantwortung Ihrer Anfrage und senden niemals unaufgeforderte E-Mails oder Werbebotschaften.