100L Column Still for Whiskey Distillation | ZR Brew

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Stainless Steel Conical Fermenters

200L Column Still for Whiskey Distillation

ZR-DT-200L

200L Column Still for Whiskey Distillation

Application: Whisky Production, Whiskey Production, Malt Whisky Distillation, Grain Whisky Distillation Customization: Capacity, Material, Column Height, Condenser, Heating Method, Control System — Customizable Suitable For: Whisky Distilleries, Craft Whisky Distilleries, Small-Scale Whisky Producers, Commercial Distilleries

Product Description:

This 200L Column Still for Whiskey Distillation is an all-in-one column distillation system dedicated to whiskey production. It is built for growing micro and small craft distilleries to produce consistent small-batch whiskey. Featuring a 200-liter diamond-plate stainless steel boiler with copper alembic dome and sight glasses, a tall copper-and-stainless-steel fractionating column (4 sight glasses), a U-tube condenser with pressure gauge, and a bottom drain valve on stainless steel legs. The copper components promote sulfur removal for cleaner spirit character, while the 4-plate column allows adjustable reflux control for producing a range of profiles — from flavorful whiskey to high-purity spirits. This compact, containerized design is ideal for micro-distilleries, brewpubs, and craft whiskey startups.

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Product Paramenters

Model ZR‑DT‑200L
Capacity Effective volume:200L
Material SUS304 / SUS316 / Red Copper (selectable)
Usage Whiskey
Application Home Use/Commercial
Heating way Electric Heating / Steam Heating / Gas Direct‑fire Heating (optional)
Control System Semi‑Automated with PID Schneider / Fully automated with PLC Siemens (selectable)
Voltage Single Phase: 220 (110, 240…) V / 50(60) Hz
Notes 1 Barrel (BBL) = 117 Liter；1 HL= 100 Liter；1 Gallon = 3.7854 Liter

 

Types Volume Component
Whisky distiller 50‑5000L Still pot, swan neck, condenser, CIP, pipe system
Vodka distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, pipe system
Brandy distiller 50‑5000L Still pot, onion head, dephlegmator, column, condenser, CIP, pipe system
Rum distiller 50‑5000L Still pot, column, condenser, CIP, pipe system
Gin distiller 50‑5000L Still pot, column, gin basket, condenser, CIP, pipe system
Tequila distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, CIP, pipe system
Essential oil distiller 50‑5000L Still pot, column, condenser, oil‑water separator, CIP, pipe system
Multi‑spirits distiller 200‑5000L Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank

 

Advantage of Configuration

200L Medium-Capacity Production
200L pot volume delivers increased batch yields for growing craft distilleries — bridging the gap between entry-level 100L systems and larger commercial operations.

Hybrid Copper & Stainless Steel Pot Design
Premium copper alembic dome and shoulder combined with stainless steel pot body — providing enhanced copper contact for sulfur removal while maintaining durability and easy maintenance.

Multi-Plate Reflux Column with Sight Glasses
Tall column with 4-5 sight glasses and copper plates enables high-purity distillation while maintaining flexibility for whiskey character development. Visual monitoring allows precise process control.

Integrated Motor Stirrer
Built-in motor stirrer ensures efficient wash mixing and uniform heat distribution — critical for consistent extraction and optimal distillation performance at 200L scale.

Large Pot Sight Glass for Monitoring
Oversized viewing window on pot enables visual monitoring of wash conditions during distillation — allowing operators to assess boil intensity and adjust heating accordingly.

Vertical Condenser with U-Tube
Efficient vertical condenser design provides complete vapor condensation while maintaining compact system footprint — suitable for facilities with limited vertical clearance.

Professional Hammered Stainless Steel Construction
Premium dimpled stainless steel pot base provides durability, corrosion resistance, and professional aesthetic suitable for commercial distillery installations.

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Frequently Asked Questions

  • Is the 200L Column Still for Whiskey Distillation suitable for commercial use?

    Yes. The 200L Column Still for Whiskey Distillation is designed for:

    • Small to medium commercial distilleries
    • Craft spirit producers
    • Distillery startups scaling up production
    • Premium craft brands
    • The 200L capacity offers a good balance between batch size and operational efficiency.

  • How many plates does the 200L Column Still for Whiskey Distillation have?

    The 200L Column Still for Whiskey Distillation features approximately 5-6 copper plates with sight glasses:

    • Each plate provides an additional distillation stage
    • Sight glasses allow visual monitoring of plate activity
    • Plates can be bypassed for lower-proof, more flavorful spirits
    • Copper plates help remove sulfur compounds
    • The plate configuration is optimized for whiskey production

  • Can I control the alcohol proof with the 200L Column Still for Whiskey Distillation?

    Yes. The 200L Column Still for Whiskey Distillation offers multiple proof control options:

    • Use all plates for maximum proof (90-95% ABV)
    • Bypass some plates for lower-proof, more flavorful spirits
    • Traditional cut management (foreshots, heads, hearts, tails)
    • Parrot/spout for real-time ABV monitoring
    • Temperature control affects proof output
    • Can produce everything from 40% ABV to 95% ABV

  • Is the 200L Column Still for Whiskey Distillation easy to operate?

    Yes. The 200L Column Still for Whiskey Distillation is designed for professional operation:

    • Sight glasses allow visual monitoring of the process
    • Temperature gauges for monitoring heat input
    • Parrot/spout for real-time ABV monitoring
    • Large manway for easy cleaning and access
    • Motorized stirring for consistent results
    • Complete operation manual and training available

  • How do I maintain the 200L Column Still for Whiskey Distillation?

    The 200L Column Still for Whiskey Distillation requires regular maintenance:

    • Clean the boiler after each distillation run
    • Clean column plates regularly (CIP or manual cleaning)
    • Clean gin basket after each gin production run
    • Replace gaskets regularly (every 6-12 months)
    • Check and calibrate temperature gauges
    • Clean sight glasses for clear visibility
    • Inspect copper components for wear
    • Lubricate motor per manufacturer recommendations
    • Check all valves for proper operation
      We provide a detailed maintenance guide with recommended schedules.
Stainless Steel Conical Fermenters

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      We will reply you within 24 hours. If for urgent case, please add WhatsApp/WeChat: +8613188932181,.

      *We respect your confidentiality and all information are protected.

      We will only use your information to respond to your inquiry and will never send unsolicited emails or promotional messages.