2500L 4-Vessel Turnkey Brewery Equipment System

Stainless Steel Conical Fermenters

2500L 4-Vessel Brewery Equipment

2500L 4-Vessel Brewery Equipment
2500L 4-Vessel Brewery Equipment
2500L 4-Vessel Brewery Equipment
2500L 4-Vessel Brewery Equipment
2500L 4-Vessel Brewery Equipment
2500L 4-Vessel Brewery Equipment
2500L 4-Vessel Brewery Equipment
2500L 4-Vessel Brewery Equipment
2500L 4-Vessel Brewery Equipment
2500L 4-Vessel Brewery Equipment
2500L 4-Vessel Brewery Equipment
2500L 4-Vessel Brewery Equipment
2500L 4-Vessel Brewery Equipment
2500L 4-Vessel Brewery Equipment
2500L 4-Vessel Brewery Equipment
2500L 4-Vessel Brewery Equipment
ZR-2500

2500L 4-Vessel Brewery Equipment

25HL / 2500L Batch Capacity PLC Siemens Automation Industrial Turnkey Solution

Product Description:

This 2500L brewery equipment is a high-output, 4-vessel commercial brewhouse system designed for large-scale craft breweries, industrial production lines, and high-volume commercial expansion projects. Engineered to achieve up to 6 brewing batches per day with a 2,500L (25HL) effective batch volume, this turnkey system integrates a mash tun, lauter tun, kettle, and whirlpool tank into a cohesive, high-efficiency production unit. Standardized with Siemens PLC fully automatic control and robust steam heating, this system provides industrial-grade consistency for professional brewers requiring a scalable, factory-direct solution.

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Product Paramenters

Item Specification
Model ZR-2500
Production 2,500L / batch, Up to 6 batches/day
Capacity Effective volume: 2500L
Material SUS304
Combination method 4-vessel
Application Brewery
Heating way Steam heating
Control System Fully automated with PLC Siemens
Voltage Three-phase/380(220, 415,480…)v/50(60)Hz
Power 150 kW
Water Consumption 15 T
Floor Space 180-300 ㎡
Note: 1Barrel (BBL) =117 Liter      1Hl=100 Liter     1Gallon=3.7854 Liter

 

Model Production Capacity Power Water Consumption (T) Floor Space (㎡) Roof Height (mm)
ZR-500 500L/Batch Electric heating: 55KW; Steam/direct fire: 10KW 2.9 40–60 3000
ZR-600 600L/Batch Electric heating: 60KW; Steam/direct fire: 15KW 3.6 40–60 3200
ZR-700 700L/Batch Electric heating: 65KW; Steam/direct fire: 20KW 4.2 50–70 3200
ZR-800 800L/Batch Electric heating: 70KW; Steam/direct fire: 20KW 4.8 50–70 3200
ZR-1000 1000L/Batch Electric heating: 80KW; Steam/direct fire: 25KW 6 70–120 3500
ZR-1500 1500L/Batch Steam/direct fire: 130KW 9 100–200 4100
ZR-2000 2000L/Batch Steam/direct fire: 140KW 12 150–250 4400
ZR-2500 2500L/Batch Steam/direct fire: 150KW 15 180–300 4900
ZR-3000 3000L/Batch Steam/direct fire: 200KW 18 200–350 4900
ZR-5000 5000L/Batch Steam/direct fire: 300KW 30 400 and above 6000

 

Advantage of Configuration

4-Vessel Efficiency — 6 Batches Per Day
The dedicated 4-vessel setup (Mash, Lauter, Kettle, Whirlpool) allows parallel processing, enabling staggered brewing cycles. This eliminates bottlenecking, allowing high-volume commercial breweries to achieve up to 6 batches daily without equipment idle time.

Siemens PLC Full Automation
Standardized with Siemens PLC control, this system handles liquid level metering, water-to-grain ratios, temperature ramping, and recipe replication automatically. It ensures batch-to-batch consistency for large-scale operations while reducing manual labor requirements.

Steam Recovery & Thermal Efficiency
The integrated steam condensing unit captures latent heat, returning it to the brewing water circuit. This significantly lowers energy consumption per batch, a critical factor for managing operational costs at a 2500L/batch scale.

Robust Filtration & Discharge
The lauter tun features a reinforced 8mm thick flat-bottom stainless steel support structure designed to withstand heavy grain beds. Coupled with an automatic pneumatic discharge valve, it allows for fast, clean, and safe grain removal between batches.

Wort Loop & Backwash Function
Multiple wort loop distribution pipes ensure even wort collection across the lauter bed, preventing channeling. The integrated backwash system clears bed blockages automatically, ensuring high wort clarity and predictable runoff times.

Modular & Scalable Design
The piping infrastructure and operating platform are pre-engineered for modular expansion. Future additions such as filtration systems, yeast recovery, or full packaging lines can be integrated with minimal disruption to the existing brewhouse workflow.

2500L 4-Vessel Brewery Equipment

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Frequently Asked Questions

  • Is this 2500L brewery equipment suited for startup breweries?

    The ZR-2500 is specifically an industrial-grade system designed for mature commercial operations, regional breweries, and high-volume production projects. While startups with significant capital and large initial volume requirements may utilize it, most startups typically begin with the ZR-500 to ZR-1000 range. We provide layout consultation to help align equipment capacity with your business plan.

  • Can the 4-vessel configuration be customized?

    Yes. While 4-vessel is the standard efficiency configuration for this model, we can customize the brewhouse to 2, 3, or 5 vessels based on your specific brewing process, floor plan constraints, and target daily output. Final vessel layouts are confirmed through 2D/3D design drawings during the engineering phase.

  • What heating method is recommended for a 2500L system?

    Steam heating is the standard recommendation for 2500L commercial production due to its rapid, uniform, and controllable energy transfer. An external steam boiler is required for this configuration. ZR BREW can assist in specifying the appropriate boiler capacity or integrate it into your turnkey project package.

  • How does the Siemens PLC control system differ from semi-automatic options?

    The Siemens PLC system provides full automation, including recipe storage, automated brewing water metering, and one-key brew cycle execution. It is highly recommended for commercial breweries to ensure batch consistency and labor efficiency. The PID semi-automatic option remains available for facilities preferring a more manual, hands-on operator interface.

  • What site requirements should I confirm before ordering?

    For a 2500L system, buyers must confirm available floor area (180–300 m²), minimum roof height (4.9m), and utility availability (electricity, steam boiler/fuel, and water supply). Providing a site floor plan early in the process allows ZR BREW engineers to optimize the equipment layout and ensure all connections comply with local facility constraints.

Stainless Steel Conical Fermenters

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      We will reply you within 24 hours. If for urgent case, please add WhatsApp/WeChat: +8613188932181,.

      *We respect your confidentiality and all information are protected.

      We will only use your information to respond to your inquiry and will never send unsolicited emails or promotional messages.