True 3-Vessel Brewhouse Workflow: The dedicated separation of mashing, lautering, and kettle/whirlpool functions enables parallel operations that can support up to 4 full brewing cycles per day, significantly improving production throughput compared to 2-vessel systems.
High-Precision Lautering System: Equipped with a liftable scraper driven by a pneumatic gate valve and a multi-branch lauter pipe, this system ensures uniform wort extraction, minimizes grain bed channeling, and maximizes extract yield.
Anti-Water-Hammer Steam Jacket Design: Our purpose-engineered steam jacket and heat exchanger configuration prevents water hammer pressure surges, extends component lifespan, and maintains stable, precise temperature control throughout mashing and boiling.
Dual-Mode Control Flexibility: Select PID semi-automatic control for hands-on brewing oversight or upgrade to a full PLC automatic system with recipe storage, automated valve sequencing, and digital production recordkeeping for consistent, repeatable results.
Sanitary-Grade Stainless Steel Construction: All product-contact surfaces are fabricated from SUS304 stainless steel with automated precision polishing, eliminating dead zones and ensuring rapid, effective CIP (Cleaning-in-Place) compatibility.
Fully Integrated Turnkey Configuration: The ZR-1000 is designed to connect directly with ZR BREW’s fermentation tanks, glycol cooling systems, CIP stations, and packaging lines, providing a seamless end-to-end production environment.