2500L 4-Vessel Turnkey Brewery Equipment System

Stainless Steel Conical Fermenters

Equipamento de cervejaria de 2500 L com 4 tanques

Equipamento de cervejaria de 2500 L com 4 tanques
Equipamento de cervejaria de 2500 L com 4 tanques
Equipamento de cervejaria de 2500 L com 4 tanques
Equipamento de cervejaria de 2500 L com 4 tanques
Equipamento de cervejaria de 2500 L com 4 tanques
Equipamento de cervejaria de 2500 L com 4 tanques
Equipamento de cervejaria de 2500 L com 4 tanques
Equipamento de cervejaria de 2500 L com 4 tanques
Equipamento de cervejaria de 2500 L com 4 tanques
Equipamento de cervejaria de 2500 L com 4 tanques
Equipamento de cervejaria de 2500 L com 4 tanques
Equipamento de cervejaria de 2500 L com 4 tanques
Equipamento de cervejaria de 2500 L com 4 tanques
Equipamento de cervejaria de 2500 L com 4 tanques
Equipamento de cervejaria de 2500 L com 4 tanques
Equipamento de cervejaria de 2500 L com 4 tanques
ZR-2500

Equipamento de cervejaria de 2500 L com 4 tanques

Capacidade por lote de 25 HL / 2500 L PLC da Siemens Automation Solução industrial chave na mão

Product Description:

Este equipamento de cervejaria de 2 500 L é um sistema de cervejaria comercial de alta capacidade, composto por 4 tanques, concebido para cervejarias artesanais de grande escala, linhas de produção industriais e projetos de expansão comercial de grande volume. Concebido para atingir até 6 lotes de fabrico por dia com um volume efetivo de lote de 2 500 L (25 HL), este sistema «chave na mão» integra um tanque de mostura, um tanque de filtração, uma caldeira e um tanque de turbulência numa unidade de produção coesa e de alta eficiência. Padronizado com controlo totalmente automático por PLC da Siemens e aquecimento a vapor robusto, este sistema proporciona consistência de nível industrial para cervejeiros profissionais que necessitam de uma solução escalável e fornecida diretamente da fábrica.

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Product Parameters

Item Specification
Model ZR-2500
Production 2,500L / batch, Up to 6 batches/day
Capacity Effective volume: 2500L
Material SUS304
Combination method 4-vessel
Application Brewery
Heating way Steam heating
Control System Fully automated with PLC Siemens
Voltage Three-phase/380(220, 415,480…)v/50(60)Hz
Power 150 kW
Water Consumption 15 T
Floor Space 180-300 ㎡
Note: 1Barrel (BBL) =117 Liter      1Hl=100 Liter     1Gallon=3.7854 Liter

 

Model Production Capacity Power Water Consumption (T) Floor Space (㎡) Roof Height (mm)
ZR-500 500L/Batch Electric heating: 55KW; Steam/direct fire: 10KW 2.9 40–60 3000
ZR-600 600L/Batch Electric heating: 60KW; Steam/direct fire: 15KW 3.6 40–60 3200
ZR-700 700L/Batch Electric heating: 65KW; Steam/direct fire: 20KW 4.2 50–70 3200
ZR-800 800L/Batch Electric heating: 70KW; Steam/direct fire: 20KW 4.8 50–70 3200
ZR-1000 1000L/Batch Electric heating: 80KW; Steam/direct fire: 25KW 6 70–120 3500
ZR-1500 1500L/Batch Steam/direct fire: 130KW 9 100–200 4100
ZR-2000 2000L/Batch Steam/direct fire: 140KW 12 150–250 4400
ZR-2500 2500L/Batch Steam/direct fire: 150KW 15 180–300 4900
ZR-3000 3000L/Batch Steam/direct fire: 200KW 18 200–350 4900
ZR-5000 5000L/Batch Steam/direct fire: 300KW 30 400 and above 6000

 

Advantage of Configuration

4-Vessel Efficiency — 6 Batches Per Day
The dedicated 4-vessel setup (Mash, Lauter, Kettle, Whirlpool) allows parallel processing, enabling staggered brewing cycles. This eliminates bottlenecking, allowing high-volume commercial breweries to achieve up to 6 batches daily without equipment idle time.

Siemens PLC Full Automation
Standardized with Siemens PLC control, this system handles liquid level metering, water-to-grain ratios, temperature ramping, and recipe replication automatically. It ensures batch-to-batch consistency for large-scale operations while reducing manual labor requirements.

Steam Recovery & Thermal Efficiency
The integrated steam condensing unit captures latent heat, returning it to the brewing water circuit. This significantly lowers energy consumption per batch, a critical factor for managing operational costs at a 2500L/batch scale.

Robust Filtration & Discharge
The lauter tun features a reinforced 8mm thick flat-bottom stainless steel support structure designed to withstand heavy grain beds. Coupled with an automatic pneumatic discharge valve, it allows for fast, clean, and safe grain removal between batches.

Wort Loop & Backwash Function
Multiple wort loop distribution pipes ensure even wort collection across the lauter bed, preventing channeling. The integrated backwash system clears bed blockages automatically, ensuring high wort clarity and predictable runoff times.

Modular & Scalable Design
The piping infrastructure and operating platform are pre-engineered for modular expansion. Future additions such as filtration systems, yeast recovery, or full packaging lines can be integrated with minimal disruption to the existing brewhouse workflow.

Equipamento de cervejaria de 2500 L com 4 tanques

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Perguntas Frequentes

  • Is this 2500L brewery equipment suited for startup breweries?

    The ZR-2500 is specifically an industrial-grade system designed for mature commercial operations, regional breweries, and high-volume production projects. While startups with significant capital and large initial volume requirements may utilize it, most startups typically begin with the ZR-500 to ZR-1000 range. We provide layout consultation to help align equipment capacity with your business plan.

  • Can the 4-vessel configuration be customized?

    Yes. While 4-vessel is the standard efficiency configuration for this model, we can customize the brewhouse to 2, 3, or 5 vessels based on your specific brewing process, floor plan constraints, and target daily output. Final vessel layouts are confirmed through 2D/3D design drawings during the engineering phase.

  • What heating method is recommended for a 2500L system?

    Steam heating is the standard recommendation for 2500L commercial production due to its rapid, uniform, and controllable energy transfer. An external steam boiler is required for this configuration. ZR BREW can assist in specifying the appropriate boiler capacity or integrate it into your turnkey project package.

  • How does the Siemens PLC control system differ from semi-automatic options?

    The Siemens PLC system provides full automation, including recipe storage, automated brewing water metering, and one-key brew cycle execution. It is highly recommended for commercial breweries to ensure batch consistency and labor efficiency. The PID semi-automatic option remains available for facilities preferring a more manual, hands-on operator interface.

  • What site requirements should I confirm before ordering?

    For a 2500L system, buyers must confirm available floor area (180–300 m²), minimum roof height (4.9m), and utility availability (electricity, steam boiler/fuel, and water supply). Providing a site floor plan early in the process allows ZR BREW engineers to optimize the equipment layout and ensure all connections comply with local facility constraints.

Stainless Steel Conical Fermenters

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    Utilizaremos as suas informações apenas para responder ao seu pedido de informação e nunca enviaremos e-mails não solicitados nem mensagens promocionais.

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      Responderemos no prazo de 24 horas. Em caso de urgência, por favor, adicione-nos no WhatsApp/WeChat: +8613188932181.

      *Respeitamos a sua confidencialidade e todas as informações estão protegidas.

      Utilizaremos as suas informações apenas para responder ao seu pedido de informação e nunca enviaremos e-mails não solicitados nem mensagens promocionais.