5000L Commercial Brewery Equipment and Turnkey Brewing System

Stainless Steel Conical Fermenters

5000L Brewery Equipment

5000L Brewery Equipment
5000L Brewery Equipment
5000L Brewery Equipment
5000L Brewery Equipment
5000L Brewery Equipment
5000L Brewery Equipment
5000L Brewery Equipment
5000L Brewery Equipment
5000L Brewery Equipment
5000L Brewery Equipment
5000L Brewery Equipment
5000L Brewery Equipment
5000L Brewery Equipment
5000L Brewery Equipment
5000L Brewery Equipment
5000L Brewery Equipment
ZR-5000

5000L Brewery Equipment

50HL Batch Capacity 4-Vessel Brewhouse Siemens PLC Automation

Product Description:

Our 5000L brewery equipment (Model ZR-5000) is a heavy-duty, industrial-grade turnkey brewing system engineered for commercial beer production plants, large-scale brewpubs, and high-volume beverage manufacturing operations. Configured as a complete 4-vessel brewhouse, the ZR-5000 delivers consistent 50HL batch output at up to 6 batches per day, combining precision automation with robust stainless steel construction. This system is designed for investors and operators who require a reliable, high-throughput production platform with full engineering customization capability.

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Product Paramenters

Item Specification
Model ZR-5000
Production 5000L/Batch (Up to 6 batches/day)
Capacity Effective volume: 5000L
Material SUS304
Combination Method 4-Vessel
Application Brewery
Heating Way Steam heating
Control System Fully automated with PLC Siemens
Voltage Three-phase (380V / 415V / 480V, 50/60Hz)
Power 300KW
Water Consumption 30T
Floor Space 400 ㎡
Notes 1 Barrel (BBL) ≈ 117L; 1HL = 100L; 1 Gallon ≈ 3.7854L

 

 

 

 

 

Model Production Capacity Power Water Consumption (T) Floor Space (㎡) Roof Height (mm)
ZR-500 500L/Batch Electric heating: 55KW; Steam/direct fire: 10KW 2.9 40–60 3000
ZR-600 600L/Batch Electric heating: 60KW; Steam/direct fire: 15KW 3.6 40–60 3200
ZR-700 700L/Batch Electric heating: 65KW; Steam/direct fire: 20KW 4.2 50–70 3200
ZR-800 800L/Batch Electric heating: 70KW; Steam/direct fire: 20KW 4.8 50–70 3200
ZR-1000 1000L/Batch Electric heating: 80KW; Steam/direct fire: 25KW 6 70–120 3500
ZR-1500 1500L/Batch Steam/direct fire: 130KW 9 100–200 4100
ZR-2000 2000L/Batch Steam/direct fire: 140KW 12 150–250 4400
ZR-2500 2500L/Batch Steam/direct fire: 150KW 15 180–300 4900
ZR-3000 3000L/Batch Steam/direct fire: 200KW 18 200–350 4900
ZR-5000 5000L/Batch Steam/direct fire: 300KW 30 400 and above 6000

 

Advantage of Configuration

Maximum-Throughput 4-Vessel Architecture: Mash Tun, Lauter Tun, Brew Kettle, and Whirlpool Tank operate as dedicated, independent process stages, enabling true parallel brewing workflows and supporting up to 6 full production batches per day from a single brewhouse.

Industrial-Grade Lautering System: A pneumatically controlled liftable scraper cooperates with multi-branch lauter piping and a 10mm-thick flatbed filter plate to ensure consistent extract yield, clear wort separation, and automated grain discharge at industrial throughput speeds.

High-Capacity Steam Heating with Anti-Water-Hammer Design: Our precision-calculated steam jacket and dedicated heat exchanger configuration is engineered to handle the thermal demands of 5000L batch volumes while eliminating pressure surge risks that can damage industrial-scale heating components.

Siemens PLC Full Automation: The complete control system delivers real-time temperature monitoring, automated valve sequencing, liquid level display, recipe storage, and one-key brewing process recordkeeping, enabling consistent batch quality with minimal manual intervention.

Industrial-Scale CIP Compatibility: All product-contact surfaces are fabricated from SUS304 (or optional SUS316) stainless steel with precision polishing, and the entire system is engineered for direct connection to large-format fixed CIP cleaning stations, ensuring hygienic operation at production scale.

Centralized Valve Control with Tube Sheet Configuration: Optional tube sheets for centralized valve operation simplify process piping management across the large brewhouse footprint, reducing operator workload and improving system reliability for continuous industrial production.

5000L Brewery Equipment

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Frequently Asked Questions

  • What type of facility is the 5000L brewery equipment designed for?

    Our 5000L brewery equipment is engineered for large-scale commercial beer production plants, industrial brewing facilities, and high-volume brewpubs. With a minimum recommended footprint of 400 ㎡ and a roof height requirement of 6000mm, this system is designed for dedicated industrial or commercial brewing facilities rather than small-scale or embedded operations.

  • What heating method does the ZR-5000 require, and is an external boiler necessary?

    The ZR-5000 is configured for steam heating or direct fire heating at this scale. If steam heating is selected, an external industrial steam boiler is required. We can provide boiler sizing guidance based on your facility’s utility infrastructure and energy supply conditions. Electric heating is not recommended at 5000L production scale due to power demand constraints.

  • Can the vessel configuration be customized for our production process?

    Yes. While the ZR-5000 is most commonly deployed as a 4-vessel system, we support 2, 3, 4, and 5-vessel brewhouse configurations. Our engineering team will provide 2D and 3D facility layout drawings to optimize vessel placement, piping runs, platform design, and auxiliary equipment integration for your specific building dimensions.

  • What automation level does the control system provide for industrial production?

    The standard ZR-5000 is supplied with a Siemens PLC full automation system that includes real-time temperature control, automated valve sequencing, liquid level display, accurate metering of brewing water, recipe storage, and one-key process completion. A Schneider PID semi-automatic option is available for operations that require a higher degree of manual process control.

  • What infrastructure requirements must buyers confirm before ordering?

    Before placing an order, buyers should confirm the following with our engineering team: (1) total floor space and available ceiling height; (2) steam or direct fire fuel supply capacity; (3) electrical supply specifications (voltage, phase, frequency); (4) water supply volume and drainage capacity; and (5) site access dimensions for equipment delivery and installation. Our team will review your site conditions and provide a customized project proposal.

Stainless Steel Conical Fermenters

Get in Touch for a Custom Solution

Ready to elevate your brewing capacity? Contact us today to discuss your project requirements and receive a free, customized proposal.

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    Get a Quote

      We will reply you within 24 hours. If for urgent case, please add WhatsApp/WeChat: +8613188932181,.

      *We respect your confidentiality and all information are protected.

      We will only use your information to respond to your inquiry and will never send unsolicited emails or promotional messages.