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End-to-End Turnkey System Integration
The 20T system is not a standalone tank — it is a complete, factory-engineered winery production line. ZR BREW designs, fabricates, and integrates all system components including fermentation vessels, storage tanks, glycol cooling circuits, CIP cleaning systems, and stainless steel process piping into a unified winery production system, eliminating compatibility issues and simplifying commissioning.
PLC-Controlled Automated Process Management
Large-scale wine production demands consistent, operator-independent process control. The system incorporates PLC-based automation with PT100 temperature sensing across all tanks, enabling simultaneous monitoring of multiple fermentation and storage vessels, programmed temperature cycling, and data-traceable batch records — reducing human error and improving batch-to-batch reproducibility at industrial scale.
Integrated Glycol Cooling for Multi-Tank Temperature Precision
At 20T production scale, temperature uniformity across all tanks is critical to wine quality. ZR BREW’s integrated glycol cooling circuit — designed to serve multiple large-capacity vessels simultaneously via a shared manifold — ensures each tank maintains its target fermentation or storage temperature independently, supporting multi-varietal or multi-stage production in a single winery installation.
Full-System CIP Sanitation Architecture
The 20T system integrates a complete CIP (Clean-In-Place) sanitation circuit serving all fermentation and storage vessels, with dedicated cleaning supply and return piping, spray ball coverage in each tank, and programmable cleaning sequences. This architecture supports the rigorous hygiene standards required for commercial wine production at scale, while minimising manual cleaning labour between batches.
Custom Engineering for Site-Specific Facility Layouts
Industrial winery facilities present unique structural, spatial, and workflow requirements. ZR BREW’s engineering team provides 2D and 3D facility layout design services for each 20T system project, adapting tank positioning, platform height, piping routing, and utility connections to match your specific building dimensions, floor load ratings, and winery production flow.
Full Project Lifecycle Support from Factory to Commissioning
Beyond fabrication, ZR BREW provides complete project-phase support: English-language installation documentation, remote engineering guidance during installation, and optional on-site commissioning by ZR BREW’s technical team. For large-scale winery projects, this end-to-end support reduces commissioning risk and accelerates the timeline from equipment delivery to first production batch.
