2000L Vodka Distiller – Skid-Mounted Industrial Plant for Large-Scale Commercial Production

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2000L Vodka Distiller

ZR-DT-2000L

2000L Vodka Distiller

Massive Copper Pot & Swan Neck Seamless Installation & Zero Piping Errors Fully Pre-Piped Turnkey Unit

Produktbeschreibung:

This 2000L Vodka Distiller is a heavy-duty, skid-mounted industrial distillation plant, purpose-built for large-scale commercial distilleries, major spirit producers, and large-volume contract manufacturers. Featuring a substantial integrated stainless steel platform that houses the complete control system, piping, and rectification columns, paired with a massive independent copper still pot and elegant swan neck, this powerhouse effortlessly processes high volumes to produce ultra-pure, exceptionally smooth vodka and premium neutral spirits with uncompromising industrial efficiency

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Produktparameter

Modell ZR‑DT‑2000L
Kapazität Effective volume:2000L
Material SUS304 / SUS316 / Rotkupfer (wählbar)
Verwendung Wodka
Anwendung Privater Gebrauch/Gewerbliche Nutzung
Heizweise Elektroheizung / Dampfheizung / Gas-Direktbeheizung (optional)
Steuerungssystem Halbautomatisch mit PID von Schneider / Vollautomatisch mit SPS von Siemens (wählbar)
Spannung Einphasig: 220 (110, 240…) V / 50(60) Hz
Hinweise 1 Barrel (BBL) = 117 Liter; 1 HL = 100 Liter; 1 Gallone = 3,7854 Liter

 

Typen Umfang Komponente
Whiskybrenner 50–5.000 l Siedekessel, Schwanenhals, Kondensator, CIP, Rohrleitungssystem
Wodka-Brennerei 50–5.000 l Destillierkessel, Zwiebelkopf, Kolonne, Dephlegmator, Kondensator, Rohrsystem
Brandy-Brennerei 50–5.000 l Destillierkessel, Zwiebelkopf, Dephlegmator, Kolonne, Kondensator, CIP, Rohrleitungssystem
Rum-Brennerei 50–5.000 l Siedekessel, Kolonne, Kondensator, CIP, Rohrleitungssystem
Gin-Brennerei 50–5.000 l Destillierkessel, Kolonne, Gin-Korb, Kondensator, CIP, Rohrleitungssystem
Tequila-Brennerei 50–5.000 l Destillierkessel, Zwiebelkopf, Kolonne, Dephlegmator, Kondensator, CIP, Rohrleitungssystem
Destilliergerät für ätherische Öle 50–5.000 l Siedekessel, Kolonne, Kondensator, Öl-Wasser-Abscheider, CIP, Rohrleitungssystem
Brennerei für verschiedene Spirituosen 200–5000 l Destillierkessel, Zwiebelkopf, Deflegmator, Kolonne, Gin-Korb, Kondensator, CIP, Auffangbehälter

 

Vorteile der Konfiguration

Skid-Mounted Industrial Plant
The entire system is mounted on a substantial integrated stainless steel platform, housing the complete control system, piping network, and rectification columns in one cohesive unit. This turnkey design simplifies installation, reduces factory footprint, and ensures seamless integration from day one.

Massive Copper Still Pot
The large-capacity copper still pot provides superior heat transfer and actively removes sulfur-based impurities during distillation. The result is an ultra-pure, exceptionally smooth vodka with the clean, neutral character that premium brands demand.

Elegant Swan Neck Design
The signature swan neck creates additional vapor space and promotes gentle, even vapor flow. This design enhances passive reflux and contributes to superior separation, elevating the overall spirit quality and mouthfeel.

Integrated Control System
The onboard control panel provides centralized management of the entire distillation process, enabling precise monitoring and adjustment of temperature, flow rates, and reflux ratios. This streamlines operations and ensures consistent output across every batch.

Complete Piping Integration
All necessary piping is pre-installed and integrated into the skid platform, eliminating the need for complex on-site plumbing. This reduces installation time, minimizes leak points, and ensures reliable, leak-free operation.

Industrial-Volume Throughput
With a 2000L working capacity, this powerhouse is engineered for large-scale commercial distilleries and contract manufacturers, delivering high-volume production without compromising the quality and consistency expected of premium spirits.

Multi-Spirit Production Capability
While optimized for vodka and neutral spirits, the system can be adapted to produce gin, white whiskey, and other spirits with simple configuration adjustments, allowing distilleries to diversify their product portfolio.

Flexible Heizmöglichkeiten
Configure the system with electric heating, steam heating, or gas direct-fire heating to best match your facility’s energy infrastructure and production preferences.

CIP-fähiges hygienisches Design
The integrated CIP (Clean-in-Place) system automates cleaning between batches, preventing cross-contamination, maintaining strict hygiene standards, and significantly reducing downtime and labor costs.

Scalable for Future Growth
The modular skid platform supports future expansion with additional columns, condensers, or storage tanks, ensuring the system evolves alongside your production demands.

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Häufig gestellte Fragen

  • Why does this specific model feature an "Elegant Swan Neck Design"?

    The swan neck (also known as the lyne arm) is a crucial component for vapor dynamics. This design increases the vapor path length, allowing for more contact time with the copper. This promotes better reflux within the neck itself, removing more impurities and providing additional surface area for flavor refining. It results in an exceptionally clean, high-proof vodka with a velvety smooth mouthfeel.

  • How does the "Heavy Copper Still Pot" contribute to the final product?

    The high-capacity copper pot provides superior heat transfer and activates a natural chemical reaction with sulfur compounds in the wash. By actively removing these undesirable sulfides, copper produces a smoother, more refined vodka that lacks the harsh, biting aftertaste often found in stainless steel stills.

  • Can this 2000L system be scaled or upgraded in the future?

    Absolutely. The “Scalable & Future-Ready” architecture supports future expansion. If your business grows, we can design it to accommodate additional columns, larger condensers, or more complex automation. It is built to be a long-term asset that evolves alongside your production demands.

  • What is the warranty and after-sales support?

    We offer a 1-year standard warranty on all mechanical and electrical parts (excluding fragile glass sight glasses). We provide 24/7 online video-call technical support, detailed English manuals, and 3D diagrams. For large-scale turnkey projects, on-site installation and operator training by our engineers can be arranged.

  • How does this system ensure "No Leakage" or safety during operation?

    All connections between columns and piping use high-grade, heavy-duty Tri-Clamp (sanitary) fittings with proper gaskets. The system is pressure-tested at our factory before shipping. Additionally, we include pressure relief valves and temperature sensors integrated with the PLC to ensure over-pressure conditions shut down the heating automatically.

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      Wir werden Ihnen innerhalb von 24 Stunden antworten. Bei dringenden Angelegenheiten kontaktieren Sie uns bitte per WhatsApp/WeChat: +8613188932181.

      *Wir respektieren Ihre Vertraulichkeit und alle Informationen sind geschützt.

      Wir verwenden Ihre Informationen nur zur Beantwortung Ihrer Anfrage und senden niemals unaufgeforderte E-Mails oder Werbebotschaften.