Scale your SCOBY with confidence. From boutique taprooms to large-scale distribution, ZR BREW provides premium, food-grade 304 stainless steel kombucha brewing systems designed specifically for the unique demands of tea fermentation and SCOBY management.
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From tea steeping and sugar mixing to SCOBY fermentation, flavoring, carbonation and filling, ZR Brew kombucha brewing systems help beverage producers build a controlled, hygienic and scalable process for bottled kombucha production.
The process begins in our Kombucha Brewhouse (Tea Kettle). Equipped with an agitator and electric/steam heating, it efficiently boils water, steeps tea leaves, and thoroughly dissolves sugar before the liquid is cooled via a heat exchanger and transferred.
The sweetened tea enters our specialized Kombucha Fermenters. Often featuring open-top designs or wide manways to allow the SCOBY (Symbiotic Culture of Bacteria and Yeast) to breathe and grow, this stage typically lasts 7-15 days.
The fermented kombucha is filtered and transferred to a Flavoring/Bright Tank. Here, fruit purees or juices are added, and the beverage is carbonated using a carbonation stone before being sent to the filling machine.
Kombucha is highly acidic (low pH). Our tanks are constructed with premium, passivated stainless steel to prevent corrosion, ensuring your product remains pure and free from metallic off-flavors.
Handling a massive commercial SCOBY is challenging. We offer open-top fermenters with breathable covers, or closed tanks with extra-wide top/side manways designed specifically for easy SCOBY removal and transfer.
Consistent fermentation requires consistent temperatures. Our fermenters feature highly efficient dimple cooling/heating jackets and PT100 sensors to keep your yeast and bacteria in their optimal environment.
ZR Brew manufactures kombucha brewing equipment for pilot testing, small-batch production and commercial bottled kombucha lines. From tea steeping and sugar mixing to SCOBY fermentation, flavoring, carbonation and filling, select the system type below to find the recommended kombucha production solution.
تعد معدات تخمير الكومبوتشا سعة 2500 لتر (الطراز: ZR-KBC-2500L) نظامًا للتخمير والإنتاج ذو سعة كبيرة ومخصص للاستخدام التجاري، وقد صُمم خصيصًا لمصنعي الكومبوتشا ومنشآت إنتاج المشروبات والمستثمرين الذين يعملون على إنشاء خطوط إنتاج الكومبوتشا ذات الحجم الكبير. بفضل سعة فعالة تبلغ 2,500 لتر لكل دفعة وقدرة تشغيلية مؤكدة تصل إلى 8 دفعات يوميًا، تم تصميم هذا النظام لتلبية متطلبات الإنتاج لعمليات الكومبوتشا التجارية الراسخة ومصانع المشروبات واسعة النطاق. صُنع نظام ZR-KBC-2500L من الفولاذ المقاوم للصدأ SUS304 المخصص للاستخدام الغذائي، ويتميز بالتسخين بالبخار والتحكم شبه الآلي عبر وحدة التحكم المنطقية القابلة للبرمجة (PLC)، ويجمع بين أنظمة التخمير والتبريد والتنظيف في المكان (CIP) وأنظمة التحكم في منصة إنتاج متكاملة — مما يجعله مناسبًا للمنتجين الذين يتوسعون من مستويات الإنتاج الحرفية إلى مستويات الإنتاج الصناعي للكومبوتشا.
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ZR Brew supplies complete kombucha brewing systems for pilot batches, small beverage startups and commercial bottled kombucha production. Below is the standard equipment configuration for a complete kombucha process, covering tea brewing, sugar mixing, SCOBY fermentation, flavoring, carbonation, storage and optional filling. All components can be customized according to your production capacity, process layout and hygiene requirements.
| وحدة النظام | المكون | Features |
| Tea Brewing | Tea Kettle / Sugar Mixing Tank | Integrated agitator, electric/steam heating jacket. |
| التبريد | Plate Heat Exchanger | Rapidly cools hot tea before it hits the SCOBY. |
| Filtration | Inline Bag Filters | Removes tea leaves and large particulates. |
| التخمير | Kombucha Fermenter (Open or Closed) | 25% headspace, cooling jacket, wide manway for SCOBY. |
| Finishing | Flavoring / Bright Tank | Carbonation stone, sample valve, level sight glass. |
| التحكم | Centralized Control Panel | PID/PLC temperature and pump control. |
| التنظيف | Portable CIP Cart | Dedicated cleaning system to prevent contamination. |
•Ideal For: Startups, cafes, and recipe testing. •Features: Compact, electric-heated tea kettles and versatile single-wall or jacketed fermenters. Perfect for transitioning from homebrew to commercial sales.
•Ideal For: Regional distribution and dedicated kombucha taprooms. •Features: Efficient steam-heated brewhouses, multi-tank cellar setups, and integrated carbonation tanks for consistent, high-volume production.
•Ideal For: National distribution brands. •Features: Fully automated tea extraction, massive SCOBY handling solutions, continuous brewing configurations, and high-speed filtration systems.
Explore ZR Brew’s proven experience in complete beverage fermentation systems, including brewhouse integration, stainless steel fermentation tanks, glycol cooling, CIP cleaning and PLC control. These brewery projects demonstrate the sanitary process design and turnkey manufacturing capabilities that also support customized kombucha production lines.
A compact automated brewing project with gas-fired brewhouse, pneumatic valves, 12 × 20HL CCT fermenters, glycol cooling and PLC control, showing ZR Brew’s capability in small commercial fermentation systems.
A complete 20HL beverage production system with steam-heated brewhouse, 6 × 20HL CCT fermenters, 200L CIP system, glycol cooling and PLC control for stable craft beverage production.
A 2000L commercial brewing project covering mashing, lautering, boiling, whirlpooling, fermentation, CIP cleaning and PLC control, suitable for showing scalable production system experience.
Open-top fermenters covered with a breathable cloth are traditional and allow maximum oxygen exposure, which the SCOBY needs for primary fermentation. Closed fermenters (with wide manways left open during primary) offer more versatility, as they can be sealed and pressurized later for carbonation or storage, saving you from buying separate bright tanks.
While some beer equipment overlaps, kombucha has unique needs. Beer brewhouses are designed to extract sugars from grain (mashing/lautering), which is unnecessary for tea. Kombucha requires a simple, efficient boiling and mixing tank. Furthermore, the extreme acidity of kombucha requires rigorous passivation of the stainless steel, and standard beer fermenters lack the wide access needed to safely remove a 50lb SCOBY.
There are two main methods: natural bottle conditioning (adding sugar before bottling) or forced carbonation. For commercial consistency, forced carbonation is preferred. This involves transferring the fermented kombucha to a pressure-rated Bright Tank equipped with a carbonation stone, where CO2 is injected directly into the liquid before kegging or bottling.
خطوط إنتاج مخصصة لمعدات التقطير المصنوعة من النحاس والفولاذ المقاوم للصدأ في شاندونغ، الصين.
يتم إنجاز أنظمة التقطير القياسية في غضون 45 يوم عمل من تاريخ التأكيد النهائي للرسومات.
تتوافق جميع معدات التقطير الخاصة بشركة «ZR Brew» مع معايير السلامة والجودة الدولية المطبقة في أسواق التصدير.
تُستخدم معدات التقطير من شركة ZR Brew في مصانع التقطير الحرفية والمصانع التجارية في ست قارات.
يتوجه مهندسو شركة ZR Brew إلى موقعكم لتركيب المعدات ولحام الأنابيب وتشغيلها.
دعم فني مجاني وتوفير قطع الغيار طوال العمر التشغيلي لمعداتكم.
Every ZR Brew kombucha brewing system is designed, fabricated and tested in our own factory before shipment. Our stainless steel workshop manufactures tea brewing tanks, sugar mixing tanks, open-top or closed fermenters, bright tanks, cooling units, CIP systems and sanitary pipelines according to your production process. Before delivery, each system undergoes pressure testing, pipeline inspection and operational testing to ensure hygienic, stable and scalable kombucha production. You receive factory test videos, inspection records and direct technical support before the equipment leaves our workshop.
Yes. All our tanks are built to order. We can adjust the height-to-width ratio of your kombucha fermenters to fit perfectly within your facility’s spatial constraints.
For smaller systems (under 500L), electric heating is cost-effective and easy to install. For larger commercial systems (1000L+), steam heating is highly recommended for faster boiling times and better energy efficiency.
Yes, we provide complete turnkey solutions. We can supply the necessary bag filters, pumps, and semi-automatic or fully automatic filling machines to get your kombucha ready for the market.
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