500L Copper Pot Still Whiskey Spirit Distiller

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Stainless Steel Conical Fermenters

500L Copper Pot Still Whiskey Spirit Distiller

ZR-DT-500L

500L Copper Pot Still Whiskey Spirit Distiller

Heating Method: Electric Heating, Steam Heating, Direct Flame Heating Equipment Material: SUS304 / SUS316 / Red Copper — Customized Still Type: Copper Pot Still, Whiskey Still, Spirit Still, Distillation Still

Product Description:

The 500L Copper Pot Still Whiskey Distiller is a premium, traditional‑style pot still system engineered for authentic whiskey production. Featuring a 500‑liter full‑copper pot with a tall conical neck, dome sight glass, and integrated agitator, connected via copper lyne arm to a stainless steel shell‑and‑tube condenser — paired with a multi‑compartment diamond‑plate collection tank and a dedicated industrial control panel. The full‑copper pot and neck deliver deep catalytic sulfur removal and rich ester development for complex, full‑bodied new‑make spirit. The tall conical neck promotes natural reflux for smoother distillate, while the agitator ensures even heat distribution. The industrial control panel with multi‑zone heating, multiple gauges, and emergency stop provides precise, safe operation. The integrated collection tank enables clean heads‑hearts‑tails separation.

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Product Paramenters

Model ZR‑DT‑500L
Capacity Effective volume:500L
Material SUS304 / SUS316 / Red Copper (selectable)
Usage Whiskey
Application Home Use/Commercial
Heating way Electric Heating / Steam Heating / Gas Direct‑fire Heating (optional)
Control System Semi‑Automated with PID Schneider / Fully automated with PLC Siemens (selectable)
Voltage Single Phase: 220 (110, 240…) V / 50(60) Hz
Notes 1 Barrel (BBL) = 117 Liter；1 HL= 100 Liter；1 Gallon = 3.7854 Liter

 

Types Volume Component
Whisky distiller 50‑5000L Still pot, swan neck, condenser, CIP, pipe system
Vodka distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, pipe system
Brandy distiller 50‑5000L Still pot, onion head, dephlegmator, column, condenser, CIP, pipe system
Rum distiller 50‑5000L Still pot, column, condenser, CIP, pipe system
Gin distiller 50‑5000L Still pot, column, gin basket, condenser, CIP, pipe system
Tequila distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, CIP, pipe system
Essential oil distiller 50‑5000L Still pot, column, condenser, oil‑water separator, CIP, pipe system
Multi‑spirits distiller 200‑5000L Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank

 

Advantage of Configuration

Premium Copper Alembic with Traditional Swan Neck
High-quality copper alembic dome with tall tapered swan neck delivers the authentic vapor dynamics essential for whiskey character development. Copper’s catalytic properties remove sulfur compounds for smooth, complex spirits.

Professional Control Panel System
Standalone industrial control panel with comprehensive temperature monitoring and safety features provides precise process control — reducing operator skill requirements while ensuring consistent batch results.

Integrated Motor Stirrer
Built-in motor stirrer ensures efficient wash mixing and uniform heat distribution — critical for consistent extraction and optimal distillation performance at 500L scale. Prevents scorching and improves yield.

Glass Spirit Safe for Visual Proof Monitoring
Premium copper-framed glass spirit safe enables real-time visual monitoring of distillate proof and flow — allowing precise separation of heads, hearts, and tails for optimal whiskey quality.

Hammered Stainless Steel Construction
Premium dimpled stainless steel pot base, condenser, and collection cabinet provide exceptional durability, corrosion resistance, and professional aesthetic suitable for commercial distillery operations.

Enclosed Collection Cabinet Design
Professional hammered stainless steel cabinet houses collection vessels and piping — providing a clean, organized appearance while protecting components and supporting sanitary standards.

Oversized Manway for Easy Cleaning
Large manway opening enables easy internal access for cleaning and grain removal — essential for maintaining hygiene and preventing flavor carryover between whiskey batches.

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Frequently Asked Questions

  • Is the 500L Pot Still Whiskey Distiller suitable for commercial whiskey production?

    Yes. The 500L Pot Still Whiskey Distiller is designed for professional craft whiskey distilleries. It offers authentic copper pot still construction, traditional design elements, and commercial-grade durability, making it ideal for producing premium single malt whiskey and craft bourbon for commercial sale.

  • What heating options are available for the 500L Pot Still Whiskey Distiller?

    The 500L Pot Still Whiskey Distiller offers multiple heating options:

    • Electric heating (recommended): 36-48 kW immersion elements
    • Direct fire/flame (traditional method)
    • Steam jacket heating
    • Gas burner
      Electric heating provides the most consistent temperature control for quality whiskey production.

  • What is the purpose of the large sight glass on the 500L Pot Still Whiskey Distiller?

    The 500L Pot Still Whiskey Distiller features a large circular sight glass/manway on the pot still body. This serves multiple purposes:

    • Visual monitoring of the distillation process
    • Easy access for cleaning and maintenance
    • Inspection of the interior copper surface
    • Emergency access if needed
    • Allows distillers to observe the wash during heating

  • Can I control the alcohol proof with the 500L Pot Still Whiskey Distiller?

    Yes, through traditional cut management. The 500L Pot Still Whiskey Distiller allows you to control the final proof by making precise “cuts”:

    • Foreshots: first 1-2% (discarded – contains methanol)
    • Heads: next 15-20% (separate – harsh flavors)
    • Hearts: main run at 70-65% ABV (the best portion)
    • Tails: final portion when ABV drops below 60%
      The parrot/spout allows real-time ABV monitoring for accurate cut points.

  • Can I customize the shape of the 500L Pot Still Whiskey Distiller?

    Yes. The 500L Pot Still Whiskey Distiller can be customized:

    • Swan neck angle (affects spirit character)
    • Onion head size and shape
    • Lyne arm angle (upward for more reflux, downward for heavier spirit)
    • Pot still height-to-width ratio
    • Addition of purifiers or reflux chambers
    • Custom engraving or branding
      Contact us for custom still designs.
Stainless Steel Conical Fermenters

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      We will reply you within 24 hours. If for urgent case, please add WhatsApp/WeChat: +8613188932181,.

      *We respect your confidentiality and all information are protected.

      We will only use your information to respond to your inquiry and will never send unsolicited emails or promotional messages.