Single-Head Keg Filling Machine with PLC Control

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Stainless Steel Conical Fermenters

Single-head Keg Filling Machine with Quadratic PLC Control

Single-head Keg Filling Machine with Quadratic PLC Control
Single-head Keg Filling Machine with Quadratic PLC Control
Single-head Keg Filling Machine with Quadratic PLC Control
Single-head Keg Filling Machine with Quadratic PLC Control
Single-head Keg Filling Machine with Quadratic PLC Control
Single-head Keg Filling Machine with Quadratic PLC Control
Single-head Keg Filling Machine with Quadratic PLC Control
Single-head Keg Filling Machine with Quadratic PLC Control
Single-head Keg Filling Machine with Quadratic PLC Control
Single-head Keg Filling Machine with Quadratic PLC Control
Quadratic PLC Control

Single-head Keg Filling Machine with Quadratic PLC Control

Quadratic PLC Automation Capacity: 20–50 Kegs/h Stainless Steel Enclosure (Customizable)

Product Description:

The single-head keg filling machine from ZR BREW is a fully automated brewery kegging system engineered for craft breweries, nano breweries, and small-to-mid commercial beverage producers requiring precise, programmable keg filling control. This model is equipped with a quadratic PLC control system — an advanced programmable logic controller configuration that manages filling sequences, pressure regulation, and operational monitoring through a touchscreen interface, providing a higher level of automation and process visibility compared to standard PID or manual-control alternatives. Housed in a stainless steel enclosure rated for brewery environments and factory-configurable to global voltage standards, this machine offers a dependable, scalable kegging solution for buyers across North America, Europe, and South America. It is designed to integrate directly with ZR BREW's keg washing, CIP cleaning, and complete filling and packaging systems within a connected brewery support infrastructure.

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Product Paramenters

Item Specification
Model Single-head Keg Filling Machine (Quadratic PLC Control)
Production Capacity 20–50 kegs/h (subject to beer pressure and keg size)
Configuration 1 Single-head Keg Filling Machine
Control System Quadratic PLC (Touchscreen interface, programmable)
Enclosure Material Stainless Steel (Customizable)
Voltage 220V / 240V / 380V / 415V (Customizable)
Applicable To Beer and other fermented beverages
Customization Voltage configuration, PLC program settings, layout integration

 

 

Advantage of Configuration

Quadratic PLC Automation for Fully Programmable Filling Sequences: The quadratic PLC control system enables operators to program and store filling sequences, pressure parameters, and cycle logic through a touchscreen interface. This eliminates manual adjustment between batches, reduces operator dependency, and supports consistent, repeatable kegging performance across extended production runs.

Touchscreen Interface for Intuitive Operation and Monitoring: The PLC panel features a touchscreen interface that provides real-time process monitoring, alarm notifications, and operational status display — significantly reducing training time for new operators and enabling rapid troubleshooting without specialist intervention.

Stainless Steel Enclosure for Long-term Brewery Durability: The control enclosure is fabricated from food-grade stainless steel, providing resistance to the humidity, spray water, and chemical exposure common in brewery keg handling environments. This is a direct upgrade over powder-coated steel enclosures in terms of hygiene compliance and service life.

Global Voltage Compatibility: Factory-configurable voltage options — 220V, 240V, 380V, and 415V — ensure this PLC-controlled keg filling machine is ready for commissioning across different international markets without requiring additional on-site electrical modification.

Scalable Output for Growing Brewery Operations: At 20–50 kegs per hour, this single-head machine is appropriately sized for nano breweries and craft breweries at early-to-mid growth stages. Its PLC infrastructure also allows future program updates to accommodate process changes without requiring hardware replacement.

Direct Integration with ZR BREW’s Brewery Support Equipment Line: Designed as part of ZR BREW’s connected brewery support portfolio, this machine integrates upstream with keg washing stations and downstream with CIP cleaning systems, supporting a fully automated, end-to-end kegging workflow.

Single-head Keg Filling Machine with Quadratic PLC Control

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Frequently Asked Questions

  • What is the key difference between this single-head keg filling machine with PLC control and a PID-controlled model?

    The quadratic PLC system enables fully programmable filling logic — operators can set, save, and modify filling sequences, pressure thresholds, and cycle parameters through a touchscreen interface. A PID system, by contrast, adjusts a single control variable in real time but does not support programmable multi-step sequencing. The PLC model is better suited for operations that require higher automation, more complex filling protocols, or multi-operator consistency.

  • What is the production capacity of this keg filling machine?

    This single-head keg filling machine is rated at 20–50 kegs per hour under standard operating conditions. Actual output depends on your beer’s back-pressure, CO₂ configuration, and keg size. Please share your specific parameters with our technical team for a precise output estimate.

  • Can the PLC program be customized for my specific filling process?

    Yes. The PLC system is programmable and can be configured to match your specific filling sequence, pressure requirements, and operational workflow before delivery. If your process requirements change over time, the program can also be updated without requiring hardware replacement. Please discuss your process parameters with the ZR BREW engineering team during the inquiry stage.

  • Can the voltage be configured for my country's electrical standard?

    Yes. Voltage is factory-configurable at 220V, 240V, 380V, or 415V to match your local electrical infrastructure. Please specify your voltage requirement when submitting your inquiry so our team can configure the machine before production.

  • What information should I confirm before placing an order for this machine?

    To correctly configure this single-head keg filling machine for your facility, please confirm: your required output in kegs per hour, local voltage standard, keg valve type and size, CO₂ and beer inlet connection specifications, available floor space, and whether upstream keg washing or downstream CIP integration is required. ZR BREW can provide 2D and 3D layout drawings to support your pre-order site planning.

Stainless Steel Conical Fermenters

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      We will reply you within 24 hours. If for urgent case, please add WhatsApp/WeChat: +8613188932181,.

      *We respect your confidentiality and all information are protected.

      We will only use your information to respond to your inquiry and will never send unsolicited emails or promotional messages.