550L Column Still for Whiskey Distillation | ZR Brew

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Stainless Steel Conical Fermenters

550L Column Still for Whiskey Distillation

ZR-DT-550L

550L Column Still for Whiskey Distillation

Heating Method: Steam Heating, Electric Heating, Direct Flame Heating — Optional Suitable For: Whisky Distilleries, Craft Whisky Distilleries, Small-Scale Whisky Producers, Commercial Whisky Distilleries Customization: Capacity, Material, Column Height, Condenser, Heating Method, Control System — Customizable

Product Description:

This 550L Column Still for Whiskey Distillation is an industrial column distillation system dedicated to whiskey production. It is built for established medium craft distilleries to deliver consistent medium-batch whiskey output. Featuring a 550-liter diamond-plate stainless steel boiler with polished dome and oversized sight glass, tall stainless steel fractionating column (4 sight glasses), SS U-tube condenser, and multiple precision gauges all mounted on stainless steel legs. The all-stainless-steel construction brings great durability and easy cleaning. The 4-plate column supports adjustable reflux control for a wide range of whiskey spirit profiles. Multiple thermometers and pressure gauges enable full process monitoring. Its compact, self-contained design is perfect for distilleries looking for a robust, low-maintenance whiskey distillation system.

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Product Paramenters

Model ZR‑DT‑550L
Capacity Effective volume:550L
Material SUS304 / SUS316 / Red Copper (selectable)
Usage Whiskey
Application Home Use/Commercial
Heating way Electric Heating / Steam Heating / Gas Direct‑fire Heating (optional)
Control System Semi‑Automated with PID Schneider / Fully automated with PLC Siemens (selectable)
Voltage Single Phase: 220 (110, 240…) V / 50(60) Hz
Notes 1 Barrel (BBL) = 117 Liter；1 HL= 100 Liter；1 Gallon = 3.7854 Liter

 

Types Volume Component
Whisky distiller 50‑5000L Still pot, swan neck, condenser, CIP, pipe system
Vodka distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, pipe system
Brandy distiller 50‑5000L Still pot, onion head, dephlegmator, column, condenser, CIP, pipe system
Rum distiller 50‑5000L Still pot, column, condenser, CIP, pipe system
Gin distiller 50‑5000L Still pot, column, gin basket, condenser, CIP, pipe system
Tequila distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, CIP, pipe system
Essential oil distiller 50‑5000L Still pot, column, condenser, oil‑water separator, CIP, pipe system
Multi‑spirits distiller 200‑5000L Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank

 

Advantage of Configuration

550L High-Capacity Production
550L pot volume delivers substantial batch yields for established distilleries — positioned between 500L and 1000L systems for flexible production scaling.

All-Stainless Steel Construction
Complete stainless steel construction throughout pot, column, and condenser — providing maximum durability, corrosion resistance, and ease of maintenance without copper-related upkeep requirements.

Multi-Plate Reflux Column with Sight Glasses
Tall column with 4-5 sight glasses enables visual monitoring of reflux action and separation efficiency — allowing operators to optimize distillation parameters for desired spirit character.

Polished Stainless Steel Dome Top
Premium polished stainless steel dome maintains sanitary conditions and provides professional aesthetic suitable for commercial distillery installations and potential customer tours.

Professional Temperature Monitoring
Multiple gauges at critical points (pot, column top) provide accurate process visibility — enabling precise control of distillation parameters for consistent batch results.

Large Pot Sight Glass for Process Control
Oversized viewing window enables visual monitoring of wash conditions during distillation — allowing operators to assess boil intensity and adjust heating for optimal extraction.

Easy-Clean Sanitary Design
All-stainless steel construction with sanitary fittings enables easy cleaning and CIP (Clean-in-Place) compatibility — reducing downtime between production runs.

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Frequently Asked Questions

  • What is the capacity of the 550L Column Still for Whiskey Distillation?

    The 550L Column Still for Whiskey Distillation features a 550-liter boiler capacity. With the recommended 70-80% fill rate, you can process 385-440L of wash or mash per batch, yielding approximately 55-90L of high-proof spirit per run, depending on the desired proof and spirit type.

  • How many plates does the 550L Column Still for Whiskey Distillation have?

    The 550L Column Still for Whiskey Distillation features approximately 4-5 plates with sight glasses:

    • Each plate provides an additional distillation stage
    • Sight glasses allow visual monitoring of plate activity
    • Plates can be bypassed for lower-proof, more flavorful spirits
    • Internal copper plates may be included for sulfur removal
    • The plate configuration is optimized for commercial whiskey production

  • Can I control the alcohol proof with the 550L Column Still for Whiskey Distillation?

    Yes. The 550L Column Still for Whiskey Distillation offers multiple proof control options:

    • Use all plates for maximum proof (90-95% ABV)
    • Bypass some plates for lower-proof, more flavorful spirits
    • Traditional cut management (foreshots, heads, hearts, tails)
    • Parrot/spout for real-time ABV monitoring
    • Temperature control affects proof output
    • Can produce everything from 40% ABV to 95% ABV

  • Can I bypass the column on the 550L Column Still for Whiskey Distillation?

    Yes. The 550L Column Still for Whiskey Distillation is designed to allow column bypass:

    • Can operate as a traditional pot still for authentic whiskey character
    • Bypass valve allows vapor to go directly to condenser
    • Useful for producing heavier, more flavorful spirits
    • Traditional Scotch and Irish whiskey often uses pot still method
    • The bypass feature makes this system truly versatile

  • Can I customize the 550L Column Still for Whiskey Distillation?

    Yes. The 550L Column Still for Whiskey Distillation can be customized:

    • Number of plates (more or fewer than standard 4-5)
    • Column height and diameter
    • Heating method (electric/steam/gas)
    • Voltage and frequency (110V/220V/380V, 50/60Hz)
    • Addition of botanical basket for gin production
    • Control panel upgrades
    • Custom finishes
    • PLC automation systems
      Contact us for custom configurations.
Stainless Steel Conical Fermenters

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      We will reply you within 24 hours. If for urgent case, please add WhatsApp/WeChat: +8613188932181,.

      *We respect your confidentiality and all information are protected.

      We will only use your information to respond to your inquiry and will never send unsolicited emails or promotional messages.