500L Copper Pot Still Whiskey Distiller

Stainless Steel Conical Fermenters

500L Pot Still Whiskey Distiller

ZR-DT-500L

500L Pot Still Whiskey Distiller

Application: Whiskey Distillation Capacity: 50L, 100L, 200L, 300L, 500L, 1000L — Customized Cooling Method: Water Cooling, Condenser Cooling, Shell and Tube Condenser

Product Description:

The 500L Pot Still Whiskey Distiller is a traditional, full‑copper single‑pot still system purpose‑built for authentic whiskey production. Featuring a 500‑liter full‑copper pot with an elegant onion‑shaped helmet, dome sight glass, and copper lyne arm connected to a tall copper‑and‑stainless‑steel shell‑and‑tube condenser, this classic design delivers the rich, full‑bodied character that defines premium single‑malt whiskey. The entire vapor path — pot, helmet, and condenser — is crafted from high‑purity red copper, maximizing catalytic sulfur removal and ester development for complex, flavorful new‑make spirit. The tall helmet promotes natural reflux for smoother distillate, while the sight glass and pressure gauge provide essential process visibility. This is a true pot‑still‑only design, no fractionating column — engineered for distillers who prioritize traditional craftsmanship and flavor depth over neutral‑spirit flexibility.

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Product Paramenters

Model ZR‑DT‑500L
Capacity Effective volume:500L
Material SUS304 / SUS316 / Red Copper (selectable)
Usage Whiskey
Application Home Use/Commercial
Heating way Electric Heating / Steam Heating / Gas Direct‑fire Heating (optional)
Control System Semi‑Automated with PID Schneider / Fully automated with PLC Siemens (selectable)
Voltage Single Phase: 220 (110, 240…) V / 50(60) Hz
Notes 1 Barrel (BBL) = 117 Liter;1 HL= 100 Liter;1 Gallon = 3.7854 Liter

 

Types Volume Component
Whisky distiller 50‑5000L Still pot, swan neck, condenser, CIP, pipe system
Vodka distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, pipe system
Brandy distiller 50‑5000L Still pot, onion head, dephlegmator, column, condenser, CIP, pipe system
Rum distiller 50‑5000L Still pot, column, condenser, CIP, pipe system
Gin distiller 50‑5000L Still pot, column, gin basket, condenser, CIP, pipe system
Tequila distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, CIP, pipe system
Essential oil distiller 50‑5000L Still pot, column, condenser, oil‑water separator, CIP, pipe system
Multi‑spirits distiller 200‑5000L Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank

 

Advantage of Configuration

Traditional Pure Copper Pot Still Design
Authentic Scottish-style pot still crafted entirely from pure copper. The traditional shape — onion body, tapered neck, and swan arm — is specifically engineered for producing whiskey with maximum flavor character and complexity.

100% Copper Vapor Contact Surface
Unlike hybrid systems, every vapor-contact component is pure copper — pot body, alembic dome, neck, and condenser. Maximum catalytic contact removes sulfur compounds and produces the smooth, distinctive flavor profile essential for premium whiskey.

Tapered Swan Neck Design
Tall tapered neck promotes natural reflux and extensive copper contact — concentrating flavors while ensuring only the finest vapors reach the condenser. This traditional geometry is critical for developing rich, complex whiskey character.

Single-Layer Pot Construction
Traditional single-layer design delivers authentic pot still distillation — the time-honored method used by Scotland’s finest distilleries for centuries. Ideal for bourbon, Scotch, Irish whiskey, and single malt production.

Oversized Manway for Easy Cleaning
Large manway opening enables easy internal access for cleaning and grain removal — essential for maintaining hygiene and preventing flavor carryover between batches.

Tall Copper Condenser
Traditional tall copper condenser provides gradual, controlled condensation — contributing to spirit character development while maintaining efficient cooling performance.

Integrated Spirit Safe Device
Copper parrot/spirit safe enables continuous proof monitoring and precise cut decisions — essential for selecting the optimal heart cut in whiskey production.

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Frequently Asked Questions

  • Is the 500L Pot Still Whiskey Distiller suitable for commercial whiskey production?

    A: Yes. The 500L Pot Still Whiskey Distiller is designed for professional craft whiskey distilleries. It offers authentic copper pot still construction, traditional design elements, and commercial-grade durability, making it ideal for producing premium single malt whiskey and craft bourbon for commercial sale.

  • What heating options are available for the 500L Pot Still Whiskey Distiller?

    The 500L Pot Still Whiskey Distiller offers multiple heating options:

    • Electric heating (recommended): 36-48 kW immersion elements
    • Direct fire/flame (traditional method)
    • Steam jacket heating
    • Gas burner
      Electric heating provides the most consistent temperature control for quality whiskey production.
  • What is the purpose of the copper onion head on the 500L Pot Still Whiskey Distiller?

    The 500L Pot Still Whiskey Distiller features a traditional copper onion head (also called a helmet or capital). This design element:

    • Provides additional copper contact for vapor purification
    • Allows heavier compounds to fall back into the pot (reflux)
    • Creates the distinctive pot still whiskey character
    • Houses a sight glass for monitoring vapor movement
    • Is essential for authentic single malt whiskey production
  • Can I control the alcohol proof with the 500L Pot Still Whiskey Distiller?

    Yes, through traditional cut management. The 500L Pot Still Whiskey Distiller allows you to control the final proof by making precise “cuts”:

    • Foreshots: first 1-2% (discarded – contains methanol)
    • Heads: next 15-20% (separate – harsh flavors)
    • Hearts: main run at 70-65% ABV (the best portion)
    • Tails: final portion when ABV drops below 60%
      The parrot/spout allows real-time ABV monitoring for accurate cut points.
  • Can I customize the shape of the 500L Pot Still Whiskey Distiller?

    Yes. The 500L Pot Still Whiskey Distiller can be customized:

    • Swan neck angle (affects spirit character)
    • Onion head size and shape
    • Lyne arm angle (upward for more reflux, downward for heavier spirit)
    • Pot still height-to-width ratio
    • Addition of purifiers or reflux chambers
    • Custom engraving or branding
      Contact us for custom still designs.
Stainless Steel Conical Fermenters

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    Get a Quote

      We will reply you within 24 hours. If for urgent case, please add WhatsApp/WeChat: +8613188932181,.

      *We respect your confidentiality and all information are protected.

      We will only use your information to respond to your inquiry and will never send unsolicited emails or promotional messages.