1000L Vodka Distillation Equipment – Integrated Skid-Mounted Multi-Column System for Commercial Distiller

ステンレス製円錐形発酵槽

1000L ウォッカ蒸留装置

ZR-DT-1000L

1000L ウォッカ蒸留装置

Skid-Mounted Turnkey Design Copper Rectification for Ultra-Pure Spirit Flexible Heating Options (Electric/Steam/Gas)

Product Description:

This 1000L Vodka Distillation Equipment is a fully integrated, multi-column distillation platform mounted on a unified stainless steel skid, specifically designed for medium-to-large commercial distilleries and industrial spirit producers seeking turnkey solutions. Combining robust copper rectification columns with an onboard control and piping system, this heavy-duty unit efficiently produces exceptionally pure, high-proof neutral vodka and light grain spirits, minimizing factory footprint while maximizing throughput and operational ease

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Product Paramenters

Model ZR‑DT‑1000L
Capacity Effective volume:1000L
素材 SUS304 / SUS316 / Red Copper (selectable)
Usage Vodka
Application Home Use/Commercial
Heating way Electric Heating / Steam Heating / Gas Direct‑fire Heating (optional)
Control System Semi‑Automated with PID Schneider / Fully automated with PLC Siemens (selectable)
Voltage Single Phase: 220 (110, 240…) V / 50(60) Hz
注記 1 Barrel (BBL) = 117 Liter;1 HL= 100 Liter;1 Gallon = 3.7854 Liter

 

Types Volume Component
Whisky distiller 50‑5000L Still pot, swan neck, condenser, CIP, pipe system
Vodka distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, pipe system
Brandy distiller 50‑5000L Still pot, onion head, dephlegmator, column, condenser, CIP, pipe system
Rum distiller 50‑5000L Still pot, column, condenser, CIP, pipe system
Gin distiller 50‑5000L Still pot, column, gin basket, condenser, CIP, pipe system
Tequila distiller 50‑5000L Still pot, onion head, column, dephlegmator, condenser, CIP, pipe system
Essential oil distiller 50‑5000L Still pot, column, condenser, oil‑water separator, CIP, pipe system
Multi‑spirits distiller 200‑5000L Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank

 

Advantage of Configuration

Integrated Skid-Mounted Platform
The entire system is pre-assembled on a unified stainless steel skid, simplifying installation and reducing on-site setup time. This turnkey design minimizes factory footprint while ensuring all components work in perfect harmony from day one.

Copper Rectification for Ultra-Pure Spirit
The robust copper rectification columns actively remove sulfur compounds and unwanted congeners during distillation, delivering the exceptionally clean, neutral character that defines premium vodka. The result is a smooth, odorless, and high-proof spirit with superior mouthfeel.

Multi-Column Design for High Throughput
The multi-column configuration enables continuous or semi-continuous operation, significantly increasing production efficiency compared to traditional pot stills. This allows commercial distillers to meet high-volume demands without compromising quality.

Onboard Control & Piping System
The integrated control and piping network provides centralized management of the distillation process, enabling precise monitoring and adjustment of key parameters. This streamlines operations and reduces the potential for human error.

Multi-Spirit Production Capability
While optimized for vodka and neutral grain spirits, the system can also be configured to produce gin and other white spirits by integrating additional components such as a gin basket. This versatility allows distilleries to expand their product range with minimal additional investment.

Flexible Capacity Range
The equipment supports capacities from 50L to 5000L, offering scalability to match evolving production needs. Whether starting with smaller batches or scaling to full industrial output, the system adapts to your growth trajectory.

Flexible Heating Options
Choose from electric heating, steam heating, or gas direct-fire heating to best suit your facility’s energy infrastructure and production preferences.

CIP-Ready Sanitary Design
The built-in CIP (Clean-in-Place) piping system enables automated, thorough cleaning between batches. This prevents cross-contamination, maintains strict hygiene standards, and significantly cuts cleaning downtime and labor costs.

Comprehensive System Integration
The equipment includes still pot, rectification column, dephlegmator, condenser, oil-water separator, CIP system, and complete piping—all in one cohesive package. This eliminates the need for sourcing individual components separately, ensuring compatibility and reliable performance.

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よくある質問

  • What makes this system a "turnkey solution"?

    Because it is Skid-Mounted. The entire system (pot still, rectification columns, dephlegmator, condenser, CIP system, and piping) is pre-assembled and mounted on a single stainless steel platform. This drastically reduces on-site setup time, minimizes your factory footprint, and ensures all components work in perfect harmony from day one without requiring you to source individual parts.

  • What is the main advantage of the "Multi-Column" design for vodka production?

    The multi-column design enables continuous or semi-continuous operation. For vodka, which requires high purity, this setup significantly increases production efficiency compared to traditional pot stills. The robust copper rectification columns actively remove sulfur compounds and unwanted congeners, delivering the exceptionally clean, neutral, high-proof spirit (95%+ ABV) that premium vodka demands.

  • What kind of heating options are available for this system?

    We offer flexible heating options to best suit your facility’s energy infrastructure, including:

    • Electric heating 

    • Steam heating  

    • Gas direct-fire heating  
      (Our engineers will recommend the best option based on your local energy costs and availability).

  • Is this system easy to operate and monitor?

    Yes. It features an Onboard Control & Piping System. The centralized control panel and piping network provide centralized management of the distillation process, enabling precise monitoring and adjustment of key parameters (such as temperature and reflux ratio). This streamlines operations and significantly reduces the potential for human error.

  • What is the standard warranty and after-sales support for this 1000L system?

    We offer a standard 1-year warranty on the equipment. We provide detailed English manuals, installation diagrams, and remote video-call technical support. Since it is skid-mounted, most commissioning is done at our factory before shipping, ensuring it’s ready to run when it arrives at your facility.

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Ready to elevate your brewing capacity? Contact us today to discuss your project requirements and receive a free, customized proposal.

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